Notes
Over 80,000 trained
since 1930!
400 Trade Square East, Troy, Ohio 45373
1-800-332-9448 www.welding.org
Start Your Professional
Welding Career Now!
Страница 1: ...ocesses Description MIG GMAW Welding Flux Cored FCAW Welding Wire Feeder OM 186895AK 2017 07 I 24A File MIG GMAW CE For product information Owner s Manual translations and more visit www MillerWelds c...
Страница 2: ...ntinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get...
Страница 3: ...llaneous Symbols And Definitions 11 SECTION 4 SPECIFICATIONS 12 4 1 Serial Number And Rating Label Location 12 4 2 Unit Specifications 12 4 3 Wire Type Size and Feed Speed Table 12 4 4 Environmental S...
Страница 4: ...E EURO GUN CONNECTIONS 186493 Council Directives 2014 35 EU Low voltage 2014 30 EU Electromagnetic compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and ele...
Страница 5: ...neeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC...
Страница 6: ...ared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as clo...
Страница 7: ...S can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for ma...
Страница 8: ...PA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of...
Страница 9: ...s dans un environnement humideou si l on porte des v tements mouill s sur des structures m talliquestelles que sols grilles ou chafaudages en position coinc e comme assise genoux ou couch e ou s il y...
Страница 10: ...et des quipements chauds peut provoquer des incen dies et des br lures Le contact accidentel de l lectrode avec des objets m talliques peut provoquer des tincelles une explosion un sur chauffement ou...
Страница 11: ...capacit suffisante pour lever l appareil D En utilisant des fourches de levage pour d placer l unit s assurer que les fourches sont suffisamment longues pour d passer du c t oppos de l appareil D Teni...
Страница 12: ...American Welding Society Standard AWS A6 0 from Global EngineeringDocuments phone 1 877 413 5184 website www global ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Ass...
Страница 13: ...cling office or your local distributor for further information Safe37 2017 04 Wear dry insulating gloves Do not touch electrode with bare hand Do not wear wet or damaged gloves Safe2 2017 04 Protect y...
Страница 14: ...e20 2017 04 Drive rolls can injure fingers Safe32 2012 05 Welding wire and drive parts are at welding voltage during operation keep hands and metal objects away Safe33 2017 04 Wear hat and safety glas...
Страница 15: ...s Direct Current DC IP Degree Of Protection Set Up Increase Process Time Postflow Time Gas Input Constant Voltage I2 Rated Welding Current Program Preflow Time Variable Inductance Line Connection U2 C...
Страница 16: ...ons Operating Temperature Range Storage Transportation Temperature Range 14 to 104 F 10 to 40 C 4 to 131 F 20 to 55 C Temp1_016 08 C Information On Electromagnetic Fields EMF This equipment shall not...
Страница 17: ...ts cylinder Wire feeder shown is repre sentative only and may not reflect actual unit 1 Wire Feeder 2 Rubber Feet Choose slot that allows all rubber feet to sit securely on top of welding power source...
Страница 18: ...2 Equipment Connection Diagrams 115VAC Contactor 3 2 6 6 5 5 4 1 4 1 Gas Hose With 5 8 18 Right hand Thread Fittings Cus tomer Supplied Shielding gas pressure not to exceed 689 kPa 100 psi 2 14 Pin Re...
Страница 19: ...pin D D Remote control circuit common E 0 to 10 volts DC input command signal from remote control with respect to pin D F Current feedback 0 to 10 volts DC 1 V 100 A H Voltage feedback 0 to 10 volts...
Страница 20: ...5 1 2 3 4 5 1 2 3 4 5 Or Or Meters Minute Inches Minute Digital Meter Display Using arc voltage sensing lead Set switches as shown and connect PLG42 and PLG43 in unit wiring harness PLG41 remains unc...
Страница 21: ...rubber cap before making adjustment Adjust potentiometer R73 using a small nonconductive screwdriver Rotate potentiometer clockwise to increase time it takes the motor to ramp up to speed 3 Burnback...
Страница 22: ...iate wire guide on 4 drive roll assembly only Install drive rolls and turn drive roll nut one click During maintenance intervals remove drive rolls and clean grooves using a wire brush Check groove of...
Страница 23: ...t tension nut so wire is taut when wire feed stops 3 Pressure Assembly Adjustment Knob Lay gun cable out straight A Open pressure assembly hold wire tightly and cut off end Push wire through guides in...
Страница 24: ...e Jog position to momentarily feed welding wire at speed set on Wire Speed control without ener gizing welding circuit or shielding gas valve Use Purge position to momentarily energize gas valve to pu...
Страница 25: ...me Control Factory set for 0 25 to 5 seconds of spot time Rotating knob fully counterclockwise selects an untimed continuous weld Close side door 3 1 2 SECTION 7 MAINTENANCE TROUBLESHOOTING 7 1 Routin...
Страница 26: ...e Section 5 9 Use correct size drive roll see Parts List Clean or replace dirty or worn drive roll see Section 5 8 Remove weld spatter around nozzle opening Replace contact tip or liner See gun Owner...
Страница 27: ...OM 186895 Page 23 SECTION 8 ELECTRICAL DIAGRAM 210 937 A Figure 8 1 Circuit Diagram For Wire Feeder With Optional Equipment...
Страница 28: ...Main Assembly Hardware is common and not available unless listed 801 990 J Figure 9 2 1 2 3 7 8 9 10 11 12 6 13 12 11 10 14 5 4 15 16 17 18 19 20 21 22 23 50 49 51 52 24 28 25 26 27 54 53 29 30 32 33...
Страница 29: ...kets 1 19 134201 Stand Off Support PC Card 5 20 PC2 240355 Circuit Card Assy Meter 1 133644 Frame Snap In Switch Rocker 1 PLG3 135409 Connector Pins 1 PLG13 15 115092 Connector Sockets 2 PLG16 131055...
Страница 30: ...6 Label Warning Hot Surfaces And Moving Parts 1 47 192875 Plate Insulator 1 48 Fig 9 2 Wire Drive Assembly 1 49 188149 Guide Wire Inlet Consisting Of 4 Drive Roll 1 50 082050 Liner Monocoil Inlet Wire...
Страница 31: ...Ext 500 Shaft 1 15 192875 Insulator Motor Drive 4 Roll 1 16 187325 Insulator Drive Assembly 1 17 144172 Fitting Hose Brs Barbed M 3 16 Tbg X 250 20 1 18 238726 Housing Adapter Gun Feeder 1 19 124778...
Страница 32: ...1 2 mm 1 3 mm 1 6 mm 2 0 mm 0 9 mm 1 2 mm 1 3 mm 1 6 mm 2 0 mm 1 2 mm 1 3 mm 1 6 mm 2 0 mm Kit No 087132 046780 046781 046782 046783 046784 044750 046785 046786 046787 046788 046792 046793 046794 046...
Страница 33: ...Notes Over 80 000 trained since 1930 400 Trade Square East Troy Ohio 45373 1 800 332 9448 www welding org Start Your Professional Welding Career Now...
Страница 34: ...Notes...
Страница 35: ...Guns Subarc SAW Torches and External Cladding Heads Remote Controls and RFCS RJ45 Replacement Parts No labor Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable co...
Страница 36: ...your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equip...
