OM-264234 Page 30
7-4. Diagnostic Help Codes
H1
Example Display
Display Code
Fault
Description
CbL Err
Cable Error
Cable arrangement between welding power source
and Smart Feeder is preventing proper operation. Un-
coil the work and welding cables. Lay the cables
straight and close together. Cables that are first laid
out straight and close together may then be coiled
together.
PoL Err
Polarity Error
Indicates wrong polarity. Turn Welding Power Source
off. Make sure that work and welding cables are con-
nected properly. (See Sections 5-2 and 5-8 for con-
nection instructions.)
H1
Input Current Sensor Malfunction
Indicates current sensor is malfunctioning. If this code
appears, contact nearest Factory Authorized Service
Agent.
H2
Thermistor Open Or Shorted
Indicates thermal protection circuitry is malfunctioning.
If this code appears, contact nearest Factory Autho-
rized Service Agent.
H3
Secondary 1 Over
−
Temperature
Indicates feeder has overheated. Unit has shut down
to allow fans to lower temperature. Operation will con-
tinue after unit is within normal temperature range.
H4
Secondary 2 Over
−
Temperature
Indicates feeder has overheated. Unit has shut down
to allow fans to lower temperature. Operation will con-
tinue after unit is within normal temperature range.
H5
Secondary 3 Over
−
Temperature
Indicates feeder has overheated. Unit has shut down
to allow fans to lower temperature. Operation will con-
tinue after unit is within normal temperature range.
H8
Output Over
−
Voltage
Indicates secondary power circuit malfunction. If this
code appears, contact nearest Factory Authorized
Service Agent.
H12
Bus Voltage Low
Indicates Bus capacitor malfunction. If this code ap-
pears, contact nearest Factory Authorized Service
Agent.
H13
Voltage Sense
Indicates Voltage sense malfunction. If this code ap-
pears, contact nearest Factory Authorized Service
Agent.
H14
Bus Voltage High
Indicates Bus over voltage malfunction. If this code
appears, contact nearest Factory Authorized Service
Agent.
H15
Bus Voltage Low While Welding
Indicates Bus under voltage malfunction. If this code
appears, contact nearest Factory Authorized Service
Agent.
H23
No Active Fault
N/A
H24
Undefined Fault
N/A
H25
Duty Cycle Limit Exceeded
Indicates duty cycle limit has been exceeded. Output
stops and the cooling fan will run. Wait about 15 min
for unit to cool. Reduce Amperage, Voltage, Wire feed
speed, or duty cycle before restarting.
H40
Tach Error On Motor
Indicates tach error on motor. Check feeder drive
housing and wire spool for obstructions. If this code
continues to appear on the display, contact nearest
Factory Authorized Service Agent.
H42
Motor Error On Motor
Indicates a motor error. Check feeder drive housing
and wire spool for obstructions. If this code continues
to appear on the display, contact nearest Factory Au-
thorized Service Agent.
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