Miller CST 282 Скачать руководство пользователя страница 9

OM-285986 Page 3

CYLINDERS can explode if

damaged.

Compressed gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode.
Since gas cylinders are normally part of the weld-

ing process, be sure to treat them carefully.

Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, physical damage, slag, open flames, sparks, and arcs.

Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.

Keep cylinders away from any welding or other electrical circuits.

Never drape a welding torch over a gas cylinder.

Never allow a welding electrode to touch any cylinder.

Never weld on a pressurized cylinder — explosion will result.

Use only correct compressed gas cylinders, regulators, hoses,
and fittings designed for the specific application; maintain them
and associated parts in good condition.

Turn face away from valve outlet when opening cylinder valve. Do
not stand in front of or behind the regulator when opening the
valve.

Keep protective cap in place over valve except when cylinder is in
use or connected for use.

Use the proper equipment, correct procedures, and sufficient
number of persons to lift, move, and transport cylinders.

Read and follow instructions on compressed gas cylinders, asso-
ciated equipment, and Compressed Gas Association (CGA) publi-
cation P-1 listed in Safety Standards.

1-3.

Additional Hazards For Installation, Operation, And Maintenance

FIRE OR EXPLOSION hazard.

Do not install or place unit on, over, or near com-
bustible surfaces.

Do not install unit near flammables.

Do not overload building wiring - be sure power

supply system is properly sized, rated, and protected to handle
this unit.

FALLING EQUIPMENT can injure.

Use lifting eye to lift unit and properly installed ac-
cessories only, NOT gas cylinders. Do not exceed
maximum

lift

eye

weight

rating

(see

Specifications).

Use correct procedures and equipment of adequate capacity to lift
and support unit.

If using lift forks to move unit, be sure forks are long enough to ex-
tend beyond opposite side of unit.

Keep equipment (cables and cords) away from moving vehicles
when working from an aerial location.

Follow the guidelines in the Applications Manual for the Revised
NIOSH Lifting Equation (Publication No. 94-110) when manually
lifting heavy parts or equipment.

OVERUSE can cause

OVERHEATING.

Allow cooling period; follow rated duty cycle.

Reduce current or reduce duty cycle before start-
ing to weld again.

Do not block or filter airflow to unit.

FLYING SPARKS can injure.

Wear a face shield to protect eyes and face.

Shape tungsten electrode only on grinder with
proper guards in a safe location wearing proper
face, hand, and body protection.

Sparks can cause fires — keep flammables away.

STATIC (ESD) can damage PC

boards.

Put on grounded wrist strap BEFORE handling
boards or parts.

Use proper static-proof bags and boxes to store,

move, or ship PC boards.

MOVING PARTS can injure.

Keep away from moving parts.

Keep away from pinch points such as drive rolls.

WELDING WIRE can injure.

Do not press gun trigger until instructed to do so.

Do not point gun toward any part of the body, other
people, or any metal when threading welding wire.

BATTERY EXPLOSION can injure.

Do not use welder to charge batteries or jump start
vehicles unless it has a battery charging feature
designed for this purpose.

MOVING PARTS can injure.

Keep away from moving parts such as fans.

Keep all doors, panels, covers, and guards closed
and securely in place.

Have only qualified persons remove doors, panels,

covers, or guards for maintenance and troubleshooting as
necessary.

Reinstall doors, panels, covers, or guards when maintenance is
finished and before reconnecting input power.

READ INSTRUCTIONS.

Read and follow all labels and the Owner’s Manual
carefully before installing, operating, or servicing
unit. Read the safety information at the beginning
of the manual and in each section.

Use only genuine replacement parts from the manufacturer.

Perform installation, maintenance, and service according to the
Owner’s Manuals, industry standards, and national, state, and lo-
cal codes.

H.F. RADIATION can cause

interference.

High-frequency (H.F.) can interfere with radio navi-
gation, safety services, computers, and communi-
cations equipment.

Have only qualified persons familiar with electronic equipment per-
form this installation.

The user is responsible for having a qualified electrician promptly
correct any interference problem resulting from the installation.

If notified by the FCC about interference, stop using the equipment
at once.

Содержание CST 282

Страница 1: ...QUINAS DE SOLDA E CORTE www aventa com br contato aventa com br ALUGUEL E VENDA DE M QUINAS DE SOLDA E CORTE PLASMA TODOS OS PROCESSOS DE SOLDAGEM TRABALHAMOS EXCLUSIVAMENTE COM AS MELHORES M QUINAS...

Страница 2: ...S MANUAL OM 285986A 2020 10 Processes Stick SMAW Welding TIG GTAW Welding Description Arc Welding Power Source For product information Owner s Manual translations and more visit www MillerWelds com CS...

Страница 3: ...service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety...

Страница 4: ...QUINAS DE SOLDA E CORTE www aventa com br contato aventa com br ALUGUEL E VENDA DE M QUINAS DE SOLDA E CORTE PLASMA TODOS OS PROCESSOS DE SOLDAGEM TRABALHAMOS EXCLUSIVAMENTE COM AS MELHORES M QUINAS...

Страница 5: ...teristics 11 4 6 Environmental Specifications 12 4 7 Duty Cycle And Overheating 12 SECTION 5 INSTALLATION 13 5 1 Selecting A Location 13 5 2 Weld Output Terminals And Selecting Cable Sizes 14 5 3 Remo...

Страница 6: ......

Страница 7: ...is required use remote output control if present on unit Additional safety precautions are required when any of the follow ing electrically hazardous conditions are present in damp loca tions or whil...

Страница 8: ...ss trousers high shoes and a cap WELDING can cause fire or explosion Welding on closed containers such as tanks drums or pipes can cause them to blow up Sparks can fly off from the welding arc The fly...

Страница 9: ...guidelines in the Applications Manual for the Revised NIOSH Lifting Equation Publication No 94 110 when manually lifting heavy parts or equipment OVERUSE can cause OVERHEATING Allow cooling period fo...

Страница 10: ...ressed Gas Association Website www cganet com Safety in Welding Cutting and Allied Processes CSA Standard W117 2 from Canadian Standards Association Website www csagroup org Standard for Fire Preventi...

Страница 11: ...isolants et des v tements de protection secs et sans trous S isoler de la pi ce couper et du sol en utilisant des housses ou des tapis assez grands afin d viter tout contact physique avec la pi ce cou...

Страница 12: ...age ou de pulv risation La chaleur et les rayons de l arc peuvent r agir en pr sence de vapeurs et for mer des gaz hautement toxiques et irritants Ne pas souder des m taux munis d un rev tement tels q...

Страница 13: ...asma ou une op ration de chauffage par induction LES BOUTEILLES peuvent exploser si elles sont endommag es Les bouteilles de gaz comprim contiennent du gaz sous haute pression Si une bouteille est en...

Страница 14: ...eaux recouvrements ou dispositifs de protection quand l entretien est termin et avant de rebrancher l a limentation lectrique LIRE LES INSTRUCTIONS Lire et appliquer les instructions sur les tiquettes...

Страница 15: ...Policy Statement on the Uses of TLVs and BEIs Website www osha gov Applications Manual for the Revised NIOSH Lifting Equation from the National Institute for Occupational Safety and Health NIOSH Web...

Страница 16: ...r Welding in an Environment with Increased Risk of Electric Shock Temperature Single and Three Phase Static Fre quency Converter Transformer Rectifier Protective Earth Ground OM 279639 Page 14 Safe87...

Страница 17: ...pose 4 4 Unit Specifications Do not use information in unit specifications table to determine electrical service requirements See Section 5 7 5 8 and 5 9 for information on connecting input power This...

Страница 18: ...an damage unit and void warranty 200 A 50 Duty Cycle For Single Phase Operation 280 A 35 Duty Cycle For 3 Phase Operation 4 5 Duty Cycle And Overheating Duty Cycle is percentage of 10 minutes that uni...

Страница 19: ...e appropriate sections 1 4 Selecting a Location loc_small 2018 08 1 18 in 460 mm 18 in 460 mm 2 Location And Airflow loc_small 2018 08 2 18 in 460 mm 18 in 460 mm Do not move or operate unit where it...

Страница 20: ...2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x2 0 2x70 300 1 50 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x3 0 2x95 350 1 0 60 2 0 70 3 0 95 4 0 120 2x2 0 2x70 2x3 0 2x95 2x3 0 2x95 2x4 0 2x120 This c...

Страница 21: ...Current Electrode Negative Connections 803 943 A 3 4 5 6 2 1 7 philips head wrench crescent wrench 11 16 in 1 1 8 in 21mm 1 Positive Weld Output Terminal Connect work lead to positive weld output ter...

Страница 22: ...llerWelds com 5 6 Stick DCEP Direct Current Electrode Positive Connections 1 2 803944 A 1 Positive Weld Output Terminal Connect work lead to negative weld output terminal 2 Negative Weld Output Termin...

Страница 23: ...ngth In Feet Meters 4 79 24 98 30 119 36 158 48 247 75 63 19 77 23 152 46 203 62 318 97 Raceway Installation Minimum Supply Conductor Size In AWG mm2 5 10 6 10 6 14 2 5 14 2 5 14 2 5 12 4 12 4 14 2 5...

Страница 24: ...label on unit and check input volt age available at site 1 Black And White Input Conductor L1 And L2 2 Red Input Conductor 3 Green Or Green Yellow Grounding Conductor 4 Insulation Sleeving 5 Electrica...

Страница 25: ...and never to a line terminal See rating label on unit and check input volt age available at site For Three Phase Operation 1 Input Power Cord 2 Disconnect Device switch shown in the OFF position 3 Gre...

Страница 26: ...m907770 2 3 4 5 6 7 8 9 10 11 12 1 1 Power Switch 2 VRD Indicator Light 3 High Temperature Shutdown Light 4 Output Indicator Light 5 Amps Display 6 Amperage Adjustment Buttons 7 TIG Process Select 8...

Страница 27: ...the TIG process is selected Arc Control Select Press until the desired ARC Control setting indicator light is selected STIFF or SOFT Arc Control Indicator Light The indicator light for the active ARC...

Страница 28: ...t contactor does not energize until after electrode is touching workpiece This allows a properly prepared electrode to touch workpiece without overheating stick ing or getting contaminated Application...

Страница 29: ...ll vary depending on the number of processors that get updated b The update process can take anywhere from 10 to 60 seconds to complete 7 The user will now need to turn the machine power Off 8 Remove...

Страница 30: ...TING Every 3 Months Weld Terminals Labels Every 3 Months 6 1 Blowing Out Inside of Unit 804746 B Unreadable Lables Weld Terminals Damaged Gas Hose Every 6 Month s OM 249336 Page 1 Damaged Weld Cables...

Страница 31: ...ntact a Factory Authorized Service Agent Help 2 Display Indicates a malfunction in the thermal protection circuitry If this dis play is shown contact a Factory Authorized Service Agent Help 3 5 Displa...

Страница 32: ...ne or both cooling fans are not operating If this display is shown contact a Factory Authorized Service Agent Help 24 25 Display Indicates machine has reached Duty Cycle limit see Section 4 7 Unit mus...

Страница 33: ...onnections Check for proper input connections See section 5 8 or 5 9 No weld output Faulty output diode s D1 or D2 or D3 Check for shorts or opens in wiring Faulty HD1 Have factory authorized service...

Страница 34: ...OM 285986 Page 28 SECTION 8 ELECTRICAL DIAGRAMS Figure 8 1 Circuit Diagram For CST 282...

Страница 35: ...OM 285986 Page 29...

Страница 36: ...2 mm 250 400 225 325 5 32 in 4 0 mm 400 500 300 400 3 16 in 4 8 mm 500 750 400 500 1 4 in 6 4 mm 750 1000 500 630 Typical argon shielding gas flow rates are 10 to 25 CFH cubic feet per hour Figures li...

Страница 37: ...r or wear an approved respirator Read MSDS for safety ng tungsten containing ceria lanthana or yttria instead of thoria Grinding dust s contains low level radioactive material Properly dispose of grin...

Страница 38: ...roper face hand and body protection Keep flammables away 1 Workpiece Make sure workpiece is clean before welding 2 Work Clamp Place as close to the weld as possible 3 Torch 4 Filler Rod If Applicable...

Страница 39: ...Filler Rod OM 2 3 6 75 75 1 2 3 4 6 5 1 15 75 70 90 20 20 10 15 75 20 40 30 15 75 90 15 1 Welding Direction 2 Form Pool 3 Tilt Torch 4 Add Filler Metal 5 Remove Rod 6 Move Torch To Front Of Pool Repe...

Страница 40: ...Notes...

Страница 41: ...SAR Boxes and Panels TIG Torches No Labor Tregaskiss Guns No Labor Water Cooling Systems Wireless Remote Foot Hand Controls and Receivers Work Stations Weld Tables No Labor 5 6 Months Parts Batteries...

Страница 42: ...ributor Address City State Zip Register your product at www MillerWelds com Register For Service Contact a DISTRIBUTOR or SERVICE AGENCY near you Always provide Model Name and Serial Style Number Cont...

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