background image

OM-179082 Page 2

Welding produces fumes and gases. Breathing

these fumes and gases can be hazardous to your

health.

FUMES AND GASES can be hazardous.

D

Keep your head out of the fumes. Do not breathe the fumes.

D

If inside, ventilate the area and/or use local forced ventilation at the

arc to remove welding fumes and gases. The recommended way

to determine adequate ventilation is to sample for the composition

and quantity of fumes and gases to which personnel are exposed.

D

If ventilation is poor, wear an approved air-supplied respirator.

D

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

D

Work in a confined space only if it is well ventilated, or while

wearing an air-supplied respirator. Always have a trained watch-

person nearby. Welding fumes and gases can displace air and

lower the oxygen level causing injury or death. Be sure the breath-

ing air is safe.

D

Do not weld in locations near degreasing, cleaning, or spraying op-

erations. The heat and rays of the arc can react with vapors to form

highly toxic and irritating gases.

D

Do not weld on coated metals, such as galvanized, lead, or

cadmium plated steel, unless the coating is removed from the weld

area, the area is well ventilated, and while wearing an air-supplied

respirator. The coatings and any metals containing these elements

can give off toxic fumes if welded.

Arc rays from the welding process produce intense

visible and invisible (ultraviolet and infrared) rays

that can burn eyes and skin. Sparks fly off from the

weld.

D

Wear an approved welding helmet fitted with a proper shade of

filter lenses to protect your face and eyes from arc rays and

sparks when welding or watching (see ANSI Z49.1 and Z87.1

listed in Safety Standards).

D

Wear approved safety glasses with side shields under your

helmet.

D

Use protective screens or barriers to protect others from flash,

glare and sparks; warn others not to watch the arc.

D

Wear body protection made from durable, flame

resistant mate-

rial (leather, heavy cotton, wool). Body protection includes

oil-free clothing such as leather gloves, heavy shirt, cuffless

trousers, high shoes, and a cap.

ARC RAYS can burn eyes and skin.

Welding on closed containers, such as tanks,

drums, or pipes, can cause them to blow up. Sparks

can fly off from the welding arc. The flying sparks, hot

workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause

sparks, explosion, overheating, or fire. Check and be sure the area is

safe before doing any welding.

WELDING can cause fire or explosion.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If

this is not possible, tightly cover them with approved covers.

D

Do not weld where flying sparks can strike flammable material.

D

Protect yourself and others from flying sparks and hot metal.

D

Be alert that welding sparks and hot materials from welding can

easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can

cause fire on the hidden side.

D

Do not weld on containers that have held combustibles, or on

closed containers such as tanks, drums, or pipes unless they are

properly prepared according to AWS F4.1 and AWS A6.0 (see

Safety Standards).

D

Do not weld where the atmosphere can contain flammable dust,

gas, or liquid vapors (such as gasoline).

D

Connect work cable to the work as close to the welding area as

practical to prevent welding current from traveling long, possibly

unknown paths and causing electric shock, sparks, and fire

hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at

contact tip when not in use.

D

Wear body protection made from durable, flame

resistant material

(leather, heavy cotton, wool). Body protection includes oil-free

clothing such as leather gloves, heavy shirt, cuffless trousers, high

shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,

from your person before doing any welding.

D

After completion of work, inspect area to ensure it is free of sparks,

glowing embers, and flames.

D

Use only correct fuses or circuit breakers. Do not oversize or by-

pass them.

D

Follow requirements in OSHA 1910.252 (a) (2) (iv) and NFPA 51B

for hot work and have a fire watcher and extinguisher nearby.

D

Read and understand the Safety Data Sheets (SDSs) and the

manufacturer’s instructions for adhesives, coatings, cleaners,

consumables, coolants, degreasers, fluxes, and metals.

FLYING METAL or DIRT can injure eyes.

D

Welding, chipping, wire brushing, and grinding

cause sparks and flying metal. As welds cool,

they can throw off slag.

D

Wear approved safety glasses with side

shields even under your welding helmet.

 BUILDUP OF GAS can injure or kill.

D

Shut off compressed gas supply when not in use.

D

Always ventilate confined spaces or use

approved air-supplied respirator.

ELECTRIC AND MAGNETIC FIELDS (EMF)
can affect Implanted Medical Devices.

D

Wearers of Pacemakers and other Implanted

Medical Devices should keep away.

D

Implanted Medical Device wearers should consult their doctor

and the device manufacturer before going near arc welding,  spot

welding, gouging, plasma arc cutting, or induction heating

operations.

Noise from some processes or equipment can

damage hearing.

D

Wear approved ear protection if noise lev-

el is high.

NOISE can damage hearing.

Compressed gas cylinders contain gas under high

pressure. If damaged, a cylinder can explode. Since

gas cylinders are normally part of the welding

process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-

cal shocks, physical damage, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary

support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder 

 explosion will result.

D

Use only correct compressed gas cylinders, regulators, hoses,

and fittings designed for the specific application; maintain them

and associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve. Do

not stand in front of or behind the regulator when opening the valve.

D

Keep protective cap in place over valve except when cylinder is in

use or connected for use.

D

Use the right equipment, correct procedures, and sufficient num-

ber of persons to lift and move cylinders.

D

Read and follow instructions on compressed gas cylinders,

associated equipment, and Compressed Gas Association (CGA)

publication P-1 listed in Safety Standards.

Содержание AMD-115G

Страница 1: ...AMD 115G AMD 115GR And AMD 115GH Processes Description Wire Feeder Automatic Welding OM 179082H 2017 02 File Advanced Manufacturing Systems For product information Owner s Manual translations and more visit www MillerWelds com ams ...

Страница 2: ...ontinue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operati...

Страница 3: ...ments 8 2 5 Principales normes de sécurité 8 2 6 Informations relatives aux CEM 8 SECTION 3 DEFINITIONS 9 3 1 Additional Safety Symbols And Definitions 9 3 2 Miscellaneous Symbols And Definitions 9 SECTION 4 INSTALLATION 10 4 1 Specifications 10 4 2 Environmental Specifications 10 4 3 Overall Dimensions And Mounting Hole Layout 11 4 4 Typical Equipment Location 12 4 5 Installing Wire Guides And Dr...

Страница 4: ......

Страница 5: ...kneeling or lying or when there is a high risk of unavoid able or accidental contact with the workpiece or ground For these conditions use the following equipment in order presented 1 a semiautomaticDC constant voltage wire welder 2 a DC manual stick welder or 3 an AC welder with reduced open circuit volt age In most situations use of a DC constant voltage wire welder is recommended And do not wor...

Страница 6: ...pared according to AWS F4 1 and AWS A6 0 see Safety Standards D Do not weld where the atmosphere can contain flammable dust gas or liquid vapors such as gasoline D Connect work cable to the work as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock sparks and fire hazards D Do not use welder to thaw frozen pipes D...

Страница 7: ...TS can injure D Keep away from moving parts such as fans D Keep all doors panels covers and guards closed and securely in place D Have only qualified persons remove doors panels covers or guards for maintenance and troubleshooting as necessary D Reinstall doors panels covers or guards when maintenance is finished and before reconnecting input power READ INSTRUCTIONS D Read and follow all labels an...

Страница 8: ...FPA Standard 51B from National Fire Protection Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org OSHA Occupational Safety and Health Standards for General Indus try Title 29 Code of Federal Regulations CFR Part 1910 Subpart Q and Part 1926 Subpart J from U S Government Printing Office Super intendentof Documents P O Box 371954 Pittsburgh PA 15250 7954 phone 1 866 512 1800 there...

Страница 9: ...ement humideou si l on porte des vêtements mouillés sur des structures métalliquestelles que sols grilles ou échafaudages en position coincée comme assise à genoux ou couchée ou s il y a un risque élevé de contact inévitable ou accidentel avec la pièce à souder ou le sol Dans ces conditions utiliser les équipements suivants dans l ordre indiqué 1 un poste à souder DC à tension constante à fil 2 un...

Страница 10: ... des brûlures Le contact accidentel de l électrode avec des objets métalliques peut provoquer des étincelles une explosion un sur chauffement ou un incendie Avant de commencer le soudage vérifier et s assurer que l endroit ne présente pas de danger D Déplacer toutes les substances inflammables à une distance de 10 7 m de l arc de soudage En cas d impossibilité les recouvrir soigneusementavec des p...

Страница 11: ... appareil D Tenir l équipement câbles et cordons à distance des véhicules mobiles lors de toute opération en hauteur D Suivre les consignes du Manuel des applications pour l équation de levage NIOSH révisée Publication Nº94 110 lors du levage manuelle de pièces ou équipements lourds L EMPLOI EXCESSIF peut SURCHAUFFER L ÉQUIPEMENT D Prévoir une période de refroidissement res pecter le cycle opérato...

Страница 12: ...al ihs com National Electrical Code NFPA Standard 70 from National Fire Protec tion Association Quincy MA 02269 phone 1 800 344 3555 website www nfpa org and www sparky org Safe Handling of Compressed Gases in Cylinders CGA Pamphlet P 1 from Compressed Gas Association 14501 George Carter Way Suite 103 Chantilly VA 20151 phone 703 788 2700 website www cga net com Safety in Welding Cutting and Allie...

Страница 13: ...y disposing at a designated collection facility Contact your local recycling office or your local distributor for further information Safe37 2012 05 Drive rolls can injure fingers Safe32 2012 05 Welding wire and drive parts are at welding voltage during operation keep hands and metal objects away Safe33 2012 05 3 2 Miscellaneous Symbols And Definitions Some symbols are found only on CE products Ga...

Страница 14: ... 115 VDC 0 75 A 2 ft 0 6 m 16 1 2 lb 7 5 kg AMD 4GH And AMD 115GH 90 To 1400 ipm 2 3 To 35 6 mpm 023 To 052 in 0 6 To 1 3 1 4 mm 4 2 Environmental Specifications A IP Rating IP Rating IP2X This equipment is designed for indoor use and is not intended to be used or stored outside IP2X 2014 06 B Temperature Specifications Operating Temperature Range Storage Transportation Temperature Range 14 to 104...

Страница 15: ... 3 4 248 B 11 1 2 292 C 7 1 64 178 Inches Millimeters A 3 1 4 83 B 3 1 2 89 C 3 8 Dia 9 5 Dia 4 Holes 4 Holes C A B Adapter Bracket H C B Inches Millimeters A 7 178 B 3 1 2 89 C 3 1 4 83 D 6 152 E 5 1 2 140 F 1 1 2 38 G 25 64 Dia 9 9 Dia 2 Holes 2 Holes H 3 8 Dia 9 5 Dia 4 Holes 4 Holes A D G E F C A B ...

Страница 16: ...ut 3 Drive Roll Carrier Turn nuts one click to line up lobes with lobes on drive roll carriers Open spring shaft carrier 4 Drive Roll Remove drive rolls 5 Wire Guide Securing Screw Loosen wire guide screws 6 Anti Wear Guide 7 Inlet Wire Guide Install inlet wire guide into anti wear guide and secure with setscrew Install inlet guide so groove is cen tered with screw and secure guide screw 8 Interme...

Страница 17: ...res hose fitting with 5 8 18 right hand threads For guns requiring external gas connections remove hose from barbed fitting near gun feeder opening and connect to gun 4 Gun Feeder Securing Knob 5 Gun Feeder Opening 6 Gun End Loosen knob Insert gun end into opening Position as close as pos sible to drive rolls without touching Tighten knob 7 Weld Cable Terminal 8 Weld Cable Select and prepare weld ...

Страница 18: ...ools Needed WOOD POWER ON OFF 6 in 150 mm Hold wire tightly to keep it from unraveling WIRE ADVANCE V Weld Control Welding Power Source Set switches Pull and hold wire cut off end Push wire thru guide up to drive rolls continue to hold welding wire Press Wire Advance push button until drive rolls grab wire Adjust tension until wire does not slip Press Wire Advance push button until wire comes out ...

Страница 19: ...Gun Cables nl Cracked Parts Every 6 Months OR Drive Rolls Inside Unit 5 2 Brush Inspection And Replacement 137 390 C S 0816 1 Motor 2 Brush Cap Remove brush cap 3 Brush Replace brush if it becomes chipped or broken or if less than 1 4 in 6 4 mm of brush material is left Do not include spring boss as part of the 1 4 in measurement Install brush so that curved surface on end of brush matches curve o...

Страница 20: ...orn wire guides Replace contact tip or liner See gun Owner s Manual Remove weld spatter or foreign matter from around gun nozzle opening Check and secure motor plug connection Have Factory Authorized Service Agent check drive motor Motor runs slowly Reduce load Check for correct input voltage Motor runs at full speed regardless of wire speed setting Have Factory Authorized Service Agent check digi...

Страница 21: ...OM 179082 Page 17 Notes ...

Страница 22: ...OM 179082 Page 18 SECTION 6 ELECTRICAL DIAGRAMS Figure 6 1 Circuit Diagram For AMD 4G AMD 4GR And AMD 4GH 180 590 ...

Страница 23: ...OM 179082 Page 19 Figure 6 2 AMD 115G AMD 115GR And AMD 115GH 207 239 ...

Страница 24: ...75 Carrier Drive Roll W Comp 1 3 149962 Spacer Carrier Drive Roll 4 4 149486 Pin Rotation Arm Rocker 2 5 163281 Spring Pressure Arm Retaining LH 2 5 165798 Spring Pressure Arm Retaining RH 2 6 150520 Spacer Flat Stl 257 ID x 619 OD x 105 2 7 132750 Arm Pressure 2 8 133493 Ring Retaining Ext 250 Shaft x 025thk 1 9 133350 Pin Hinge 1 10 M1 2 199571 Motor Gear 1 8hp 115VDC AMD 4GH Models including 1 ...

Страница 25: ...d Digital Tach Amd 115 Only 1 28 132611 Optical Encoder Disc 1 29 167387 Spacer Locating 2 30 168825 Drive Pinion 24 Pitch 1 31 133308 Ring Retaining Ext 375 Shaft X 025thk 1 32 108940 Screw Cap Stl Hexhd 250 20 X 750 4 33 244579 Adapter Gun Feeder LH Includes 1 33 244587 Adapter Gun Feeder RH Includes 1 34 149959 Fitting Brs Barbed M 3 16tbg X 312 24 1 35 242259 Clamp Power Pin 1 36 242261 Lock P...

Страница 26: ...49518 151024 087130 030 in 0 8 mm 150993 149518 151025 053695 035 in 0 9 mm 150993 149518 151026 053700 151036 072000 151052 132958 040 in 1 0 mm 150993 149518 161189 053696 045 in 1 1 1 2 mm 150994 149519 151027 053697 151037 053701 151053 132957 151070 083489 052 in 1 3 1 4 mm 150994 149519 151028 053698 151038 053702 151054 132956 151071 083490 1 16 in 062 in 1 6 mm 150995 149520 151029 053699 ...

Страница 27: ...G Guns Subarc SAW Torches and External Cladding Heads Remote Controls and RFCS RJ45 Replacement Parts No labor Spoolmate Spoolguns Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes relays work station table tops and welding curtains or parts that fail due to normal wear Exception brushes and relays are covered on ...

Страница 28: ...h your personal records Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Information and Parts Circuit Diagrams Welding Process Handbooks Contact the Delivering Carrier to ...

Отзывы: