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OM-270223 Page 1

SECTION 1 

 SAFETY PRECAUTIONS - READ BEFORE USING

coolers 2018-01

7

Protect yourself and others from injury —

 

read, follow, and save these important safety precautions and operating instructions.

1-1. Symbol Usage

DANGER! 

 Indicates a hazardous situation which, if

not avoided, will result in death or serious injury. The

possible hazards are shown in the adjoining symbols

or explained in the text.

Indicates a hazardous situation which, if not avoided,

could result in death or serious injury. The possible

hazards are shown in the adjoining symbols or ex-

plained in the text.

NOTICE

 

 Indicates statements not related to personal injury.

Indicates special instructions.

This group of symbols means Warning! Watch Out! ELECTRIC

SHOCK, MOVING PARTS, and HOT PARTS hazards. Consult sym-

bols and related instructions below for necessary actions to avoid the

hazards.

1-2. Cooling Equipment Hazards

The symbols shown below are used throughout this manual

to call attention to and identify possible hazards. When you

see the symbol, watch out, and follow the related instructions

to avoid the hazard. The safety information given below is

only a summary of the more complete safety information

found in the Safety Standards listed in Section 1-5. Read and

follow all Safety Standards.

Only qualified persons should install, operate, maintain, and

repair this equipment. A qualified person is defined as one

who, by possession of a recognized degree, certificate, or

professional standing, or who by extensive knowledge, train-

ing and experience, has successfully demonstrated ability to

solve or resolve problems relating to the subject matter, the

work, or the project and has received safety training to recog-

nize and avoid the hazards involved.

During operation, keep everybody, especially children, away.

HOT PARTS can burn.

Do not touch hot parts bare handed.

Allow cooling period before working on

equipment.

To handle hot parts, use proper tools and/or wear heavy, insu-

lated welding gloves and clothing to prevent burns.

FLYING METAL or DIRT can injure eyes.

Wear approved safety glasses with side

shields even under your welding helmet.

Touching live electrical parts can cause fatal shocks

or  severe burns. The input power circuit and machine

internal circuits are also live when power is on.

Incorrectly installed or improperly grounded equip-

ment is a hazard.

ELECTRIC SHOCK can kill.

Do not touch live electrical parts.

Disconnect input power or stop engine before installing or
servicing this equipment. Lockout/tagout input power according to
OSHA 29 CFR 1910.147 (see Safety Standards).

Properly install, ground, and operate this equipment according to
its Owner’s Manual and national, state, and local codes.

Always verify the supply ground 

 check and be sure that input

power cord ground wire is properly connected to ground terminal in
disconnect box or that cord plug is connected to a properly
grounded receptacle outlet.

Keep cords dry, free of oil and grease, and protected from hot metal
and sparks.

Frequently inspect input power cord and ground conductor for
damage or bare wiring – replace immediately if damaged – bare
wiring can kill.

Turn off all equipment when not in use.

Use only well-maintained equipment. Repair or replace damaged
parts at once. Maintain unit according to manual.

Keep all panels and covers securely in place.

1-3. Additional Symbols For Installation, Operation, And Maintenance

FALLING EQUIPMENT can injure.

Use correct procedures and equipment of ade-

quate capacity to lift and support unit.

If using lift forks to move unit, be sure forks are

long enough to extend beyond opposite side of

unit.

Keep equipment (cables and cords) away from moving vehicles

when working from an aerial location.

Follow the guidelines in the Applications Manual for the Revised

NIOSH Lifting Equation (Publication No. 94

110) when manu-

ally lifting heavy parts or equipment.

OVERUSE can cause OVERHEATING

Allow cooling period; follow rated duty cycle.

Do not block or filter airflow to unit.

Содержание 028042108

Страница 1: ...Processes TIG GTAW Welding MIG GMAW Welding Coolmate 1 3 CE OM 270223E 2018 01 Description OWNER S MANUAL For product information Owner s Manual translations and more visit www MillerWelds com...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...ymbols And Definitions 4 SECTION 3 SPECIFICATIONS 5 3 1 Serial Number And Rating Label Location 5 3 2 Specifications 5 3 3 Coolant Specifications 5 3 4 Environmental Specifications 5 SECTION 4 INSTALL...

Страница 4: ...5 EU Low Voltage 2014 30 EU Electromagnetic Compatibility 2011 65 EU Restriction of the use of certain hazardous substances in electrical and electronic equipment Standards IEC 60974 1 2012 Arc Weldin...

Страница 5: ...pment To handle hot parts use proper tools and or wear heavy insu lated welding gloves and clothing to prevent burns FLYING METAL or DIRT can injure eyes Wear approved safety glasses with side shields...

Страница 6: ...site www global ihs com Safe Practices for the Preparation of Containers and Piping for Welding and Cutting American Welding Society Standard AWS F4 1 from Glob al Engineering Documents phone 1 877 41...

Страница 7: ...acility Contact your local recycling office or your local distributor for further information Safe37 2017 04 Disconnect input plug or power before working on machine Safe5 2017 04 Do not remove or pai...

Страница 8: ...and clean filter and check condition of hoses 2 2 Miscellaneous Symbols And Definitions A Amperage Alternating Current Voltage Input Circulating Unit With Coolant Pump V Voltage Water Coolant Input Wa...

Страница 9: ...Frequency Current Is Used Coolant 050024004 Low Conductivity Coolant 043810 Distilled Or Deionized Water Okay Above 32 F 0 C GMAW Or Where High Frequency Current Is Not Used Coolant 050024004 Low Con...

Страница 10: ...OM 270223 Page 6 Notes...

Страница 11: ...OM 270223 Page 7 SECTION 4 INSTALLATION 4 1 Selecting a Location Position unit so air can circulate 956172191_1 A 500 mm 500 mm 500 mm Do not move or operate unit where it could tip...

Страница 12: ...ws Use screws supplied with Kit 028066299 to secure machine to cart A Mounting Cooler To A Small Runner Cart Tools Needed 1 3 4 Torx T25 T30 956172191_2 A B Mounting Cooler To An MH Trolley B Mounting...

Страница 13: ...80 Or Dynasty 280 1 Maxstar 280 Or Dynasty 280 Not Supplied 2 Mounting Hardware Remove screws from bottom of power source front and rear panels as shown Place power source on cooler be tween the mount...

Страница 14: ...5 VAC to power cooler NOTICE The Coolmate 1 3 is designed only for use with Dynasty 280 and Maxstar 280 Models SECTION 5 OPERATION 5 1 Control Panel 1 Tank Filler Neck 2 Supplementary Protector CB1 3...

Страница 15: ...ter Replace Unreadable Labels Every 12 Months Change Coolant 6 2 Coolant Maintenance 956172191_7 A Disconnect cooler plug from welding power source recepta cle before maintaining Dispose of used coola...

Страница 16: ...tion cables from power source are connected to cooler receptacles Check input power line fuses or circuit breaker and replace or reset if necessary Have Factory Authorized Service Agent check motor De...

Страница 17: ...OM 270223 Page 13 SECTION 7 ELECTRICAL DIAGRAM 956172192 A...

Страница 18: ...ECTION 8 PARTS LIST Hardware is common and not available unless listed 95617219185 A 1 2 3 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 20 3 Figure 8 1 Main Assem...

Страница 19: ...17 956142629 Label Warning Moving Parts 1 18 FM 213072 Fan Assy Radiator Cooling 115 V 1 19 255814 Cable Power 1 20 251125 Bezel Front Rear 2 21 PLG1 254162 RCPT Str Grd 2P3W 15A 250V Black IEC 320 C...

Страница 20: ...Notes...

Страница 21: ...Notes...

Страница 22: ...Notes...

Страница 23: ...or for a minimum of one year whichever is greater Induction Heating Power Sources Coolers and Electronic Controls Recorders Motor Driven Guns w exception of Spoolmate Spoolguns Positioners and Contro...

Страница 24: ...ry Zip Postal Code Please complete and retain with your personal records Owner s Record Always provide Model Name and Serial Style Number Contact a DISTRIBUTOR or SERVICE AGENCY near you Welding Suppl...

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