background image

OM-2220 Page 1

SECTION 1 –  SAFETY PRECAUTIONS - READ BEFORE USING

pom _nd_9/98

1-1.

Symbol Usage

Means Warning! Watch Out! There are possible hazards
with this procedure! The possible hazards are shown in
the adjoining symbols.

Y

Marks a special safety message.

.

Means “Note”; not safety related.

This group of symbols means Warning! Watch Out! possible
ELECTRIC SHOCK, MOVING PARTS, and HOT PARTS hazards.
Consult symbols and related instructions below for necessary actions
to avoid the hazards.

1-2.

Plasma Arc Cutting Hazards

Y

The symbols shown below are used throughout this manual to
call attention to and identify possible hazards. When you see
the symbol, watch out, and follow the related instructions to
avoid the hazard. The safety information given below is only
a summary of the more complete safety information found in
the Safety Standards listed in Section 1-4. Read and follow all
Safety Standards.

Y

Only qualified persons should install, operate, maintain, and
repair this unit.

Y

During operation, keep everybody, especially children, away.

CUTTING can cause fire or explosion.

Hot metal and sparks blow out from the cutting arc.
The flying sparks and hot metal, hot workpiece, and
hot equipment can cause fires and burns. Check
and be sure the area is safe before doing any cutting.

D

Protect yourself and others from flying sparks and hot metal.

D

Do not cut where flying sparks can strike flammable material.

D

Remove all flammables within 35 ft (10.7 m) of the cutting arc. If this
is not possible, tightly cover them with approved covers.

D

Be alert that sparks and hot materials from cutting can easily go
through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that cutting on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.

D

Do not cut on closed containers such as tanks or drums.

D

Connect work cable to the work as close to the cutting area as prac-
tical to prevent cutting current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.

D

Never cut containers with potentially flammable materials inside –
they must be emptied and properly cleaned first.

D

Do not cut in atmospheres containing explosive dust or vapors.

D

Do not cut pressurized cylinders, pipes, or vessels.

D

Do not cut containers that have held combustibles.

D

Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.

D

Do not locate unit on or over combustible surfaces.

D

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any cutting.

Touching live electrical parts can cause fatal shocks
or  severe burns. The torch and work circuit are
electrically live whenever the output is on. The input
power circuit and machine internal circuits are also
live when power is on. Plasma arc cutting requires

higher voltages than welding to start and maintain the arc (200 to 400
volts dc are common), but also uses torches designed with safety
interlock systems which turn off the machine when the shield cup is
loosened or if tip touches electrode inside the nozzle. Incorrectly
installed or improperly grounded equipment is a hazard.

ELECTRIC SHOCK can kill.

D

Do not touch live electrical parts.

D

Wear dry, hole-free insulating gloves and body protection.

D

Insulate yourself from work and ground using dry insulating mats or
covers big enough to prevent any physical contact with the work or
ground.

D

Do not touch torch parts if in contact with the work or ground.

D

Turn off power before checking, cleaning, or changing torch parts.

D

Disconnect input power before installing or servicing this equip-
ment. Lockout/tagout input power according to OSHA CFR
1910.147 (see Safety Standards).

D

Properly install and ground this equipment according to its Owner’s
Manual and national, state, and local codes.

D

Check and be sure that input power cord ground wire is properly
connected to ground terminal in disconnect box or that cord plug is
connected to a properly grounded receptacle outlet – always verify
the supply ground.

D

When making input connections, attach proper grounding conduc-
tor first.

D

Frequently inspect input power cord for damage or bare wiring – re-
place cord immediately if damaged – bare wiring can kill.

D

Turn off all equipment when not in use.

D

Inspect and replace any worn or damaged torch cable leads.

D

Do not wrap torch cable around your body.

D

Ground the workpiece to a good electrical (earth) ground if required
by codes.

D

Use only well-maintained equipment. Repair or replace damaged
parts at once.

D

Wear a safety harness if working above floor level.

D

Keep all panels and covers securely in place.

D

Do not bypass or try to defeat the safety interlock systems.

D

Use only torch(es) specified in Owner’s Manual.

D

Keep away from torch tip and pilot arc when trigger is pressed.

D

Clamp work cable with good metal-to-metal contact to workpiece
(not piece that will fall away) or worktable as near the cut as
practical.

D

Insulate work clamp when not connected to workpiece to prevent
contact with any metal object.

SIGNIFICANT DC VOLTAGE exists on
internal parts of inverter power
sources AFTER the removal of input
power.

D

Turn Off unit, disconnect input power, check voltage on input ca-
pacitors, and be sure it is near zero (0) volts before touching any
parts. Check capacitors according to instructions in Mainte-
nance Section of Owner’s Manual or Technical Manual before
touching any parts.

ELECTRIC SHOCK can kill.

Содержание Spectrum 2050

Страница 1: ...Visit our website at www MillerWelds com Spectrum 2050 Processes Description Air Plasma Cutting and Gouging Air Plasma Cutter OM 2220 190 444H November 1999 R...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...2 Duty Cycle and Overheating 10 2 3 Cutting Speed 10 2 4 Selecting a Location 11 2 5 Connecting Work Clamp and Gas Air Supply 12 2 6 Electrical Service Guide 12 2 7 Extension Cord Data 13 2 8 Connect...

Страница 4: ......

Страница 5: ...cause fatal shocks or severe burns The torch and work circuit are electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on Plas...

Страница 6: ...d respirator Fumes from cutting and oxygen deple tion can alter air quality causing injury or death Be sure the breathing air is safe D Do not cut in locations near degreasing cleaning or spraying ope...

Страница 7: ...not overload building wiring be sure power supply system is properly sized rated and protected to handle this unit STATIC ESD can damage PC boards D Put on grounded wrist strap BEFORE handling boards...

Страница 8: ...10018 Cutting And Welding Processes NFPA Standard 51B from National Fire Protection Association Batterymarch Park Quincy MA 02269 1 5 EMF Information Considerations About Welding Or Cutting And The Ef...

Страница 9: ...nants qui ont d j re u des combustibles D Portez des v tements de protection exempts d huile tels que des gants en cuir une veste r sistante des pantalons sans revers des bottes et un casque D Ne plac...

Страница 10: ...a Sheets MSDS et les instructions du fabricant pour obtenir plus de renseignements sur les m taux couper les enrobages et les nettoyants D Travaillez dans un espace restreint uniquement s il est bien...

Страница 11: ...f rences avec les quipements de ra dio navigation et de communication les services de s curit et les ordinateurs D Demander seulement des personnes qualifi es familiaris es avec des quipements lectron...

Страница 12: ...ours en cours et les preuves continuent tre examin es En attendant que les conclusions finales de la recherche soient tablies il vous serait sou haitable de r duire votre exposition aux champs lectrom...

Страница 13: ...V KVA KW Output Output Gas Cutting Capacity Circuit Voltage DC Single Phase 36 33 16 13 7 5 7 4 55 A 110 Volts DC 50 Duty Cycle Direct Current Air Or 0 875 in 3 Phase 21 20 9 8 7 6 7 9 for 575 V inpu...

Страница 14: ...ranty Three Phase Input Power 60 Duty Cycle Overheating 0 15 A OR Reduce Duty Cycle Minutes duty1 4 95 Single PhaseInput Power 50 Duty Cycle 5 Minutes Cutting 5 Minutes Resting 2 3 Cutting Speed The c...

Страница 15: ...ng data to determine input power needs 4 Line Disconnect Device Locate unit near correct input power supply Y Special installation may be required where gasoline or volatile liquids are present see NE...

Страница 16: ...utput is the same for 50 Hertz or 60 Hertz input power For example the amperes input for 230 V 50 Hz single phase input power is 33 amperes The amperes input for 230 V 60 Hz single phase input power i...

Страница 17: ...Conductor Size Max Cord Length 208 V 1 60 Time Delay 2 45 A Normal Operating 3 50 A 10 AWG 72 ft 22 m 230 V 1 60 Time Delay 2 40 A Normal Operating 3 50 A 10 AWG 89 ft 27 m 460 V 1 60 Time Delay 2 20...

Страница 18: ...ut And Grounding Conductors 2 Line Disconnect Device See Section 2 6 For single phase operation 3 Black And Brown Input Conductor 4 Blue Input Conductor 5 Insulation Sleeving 6 Electrical Tape Insulat...

Страница 19: ...switch to control pilot arc Place switch in Expanded Metal position for continuous pilot arc Use while cutting ex panded metals only The Expanded Metal position keeps the pilot arc in the circuit at a...

Страница 20: ...nd turn to adjust pressure Push knob in to lock setting Select desired cutting output with Output Control 3 2 Setting Gas Air Pressure Ref ST 802 183 Ref ST 802 185 Ref SB 192 441 1 Set Controls Turn...

Страница 21: ...c can be instantly restarted during postflow by pressing trigger Check Torch Tip Electrode And Retaining Cup Check Gas Air Pressure Set Controls Begin Cutting Turn On Power Source The pilot arc starts...

Страница 22: ...e conditions Each Use Check Torch Tip Electrode And Shield Cup Check Gas Air Pressure Every Week Check Shield Cup Shutdown System 3 Months Service Air Filter Regulator Assembly Filter Replace Unreadab...

Страница 23: ...s if power source overheats see Section 2 2 1 2 3 Difficulty establishing pilot arc may indicate consumables need to be cleaned or replaced 4 3 Checking Shield Cup Shutdown System Ref ST 801 300 A 1 T...

Страница 24: ...ory Authorized Service Agent check for proper torch connections Check operation of gas valve GS1 and check gas air system for leaks Pressure Trouble light On Ready light off Check for correct gas air...

Страница 25: ...OM 2220 Page 21 Notes...

Страница 26: ...OM 2220 Page 22 SECTION 5 ELECTRICAL DIAGRAM Figure 5 1 Circuit Diagram For Power Source...

Страница 27: ...OM 2220 Page 23 197 286 A...

Страница 28: ...OM 2220 Page 24 SECTION 6 PARTS LIST ST 802 184 E Hardware is common and not available unless listed 4 5 6 10 11 16 22 23 37 39 43 52 53 19 12 13 15 49 50 27 28 51 28 25 Figure 6 1 Main Assembly...

Страница 29: ...CUIT CARD ASSY driver pwm 1 26 196 163 WINDTUNNEL 1 27 193 675 RESISTOR bleeder 1 28 190 313 INSULATOR pc card 2 29 FM 175 084 FAN 1 30 PM1 191 591 KIT IGBT 914016 002 IGBT 1 31 195 947 HEATSINK 2 32...

Страница 30: ...Notes...

Страница 31: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 32: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

Отзывы: