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OM-190 753 Page 2

4.

Installing SGA 100 Spoolmate Adapter (Kit 043 856)

A. Making Connections To Units With An Output Contactor (Millermatic 185 And IronMan 210 Models, And

IronMan 250 Models Effective With Serial No. LA135884 And Following Do Not Require This Accessory)

Ref. ST-802 181

Y

Turn Off and disconnect input
power.

1

Spoolmate 185 Or Spoolmate 250

2

SGA 100 Control Box

3

Welding Power Source With 1/2 in
(13 mm) Weld Cable Stud

4

1/2 in (13 mm) Weld Cable Stud

5

Front Panel

6

Front Panel Opening

7

Spoolgun Weld Cable

Route Spoolgun weld cable through front
panel opening and connect to 1/2 in (13

mm) weld cable stud. NOTE: if unit does
not have a 1/2 in (13 mm) weld cable stud,
proceed to Section 3B

8

Interconnecting Cord

Connect interconnecting cord as shown.
NOTE: a second interconnecting cord with
female friction terminals on each end (not
shown) is provided with this kit. If your unit
requires this type of interconnecting cord,
connect female friction terminals to match-
ing male friction terminals on front panels of
welding power source and SGA 100 con-
trol box. Polarity is not important.

9

Spoolgun Gas Hose

Slide spoolgun gas hose onto barbed fitting
on SGA 100 control box where shown.

10 Spoolgun Trigger Control Plug

Connect spoolgun trigger control plug to
matching receptacle on SGA 100 control
box where shown.

11 Gas Hose

Slide gas hose onto fitting on back of SGA
100 control box.

12 115 VAC Plug

Connect plug as shown.

Tools Needed:

1

2

3

4

7

6

5

7

8

8

9

11

10

3/4 in

12

.

Drawing shows typical welding

power source installation.

Содержание SGA 100

Страница 1: ...an 250 models effective with serial no LA135884 and following NOTE 2 Weld Control Specifications Specification Input Power Single Phase 115 Volts AC 5 Amperes 60 Hertz Control Circuit Voltage Provided...

Страница 2: ...le stud proceed to Section 3B 8 Interconnecting Cord Connect interconnecting cord as shown NOTE a second interconnecting cord with female friction terminals on each end not shown is provided with this...

Страница 3: ...4 Terminal Slide terminal onto gun securing bolt and secure with gun securing nut 5 Spoolgun Weld Cable Ring Terminal Cut off ring terminal and strip insula tion back 1 2 in 13 mm Slide spoolgun weld...

Страница 4: ...eld Cable 5 SGA 100C Control Box Proceed to Section 4B 6 Spoolgun Gas Hose Slide spoolgun gas hose onto barbed fitting on SGA 100C control box where shown 7 Spoolgun Trigger Control Plug Connect spool...

Страница 5: ...SGA 100C control box Go back to Section 4A Item 6 to complete this installation 1 Tools Needed 2 3 1 2 in 4 5 6 1 2 in 3 8 in 6 Suggested Settings For Welding Aluminum With The Spoolmate 185 Using 40...

Страница 6: ...OM 190 753 Page 6 7 Electrical Diagram SC 190 415 Figure 6 1 Circuit Diagram...

Страница 7: ...OM 190 753 Page 7 Notes...

Страница 8: ...OM 190 753 Page 8 8 Parts 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 9 Figure 7 1 Main Assembly...

Страница 9: ...0W 1K ohm 1 1 11 000 174 CR1 RELAY encl 24 VAC 3ptd 10A 120 VAC 11 pin fla 1 1 12 048 282 RC2 RECEPTACLE w skts 1 1 13 134 201 STAND OFF SUPPORT pc card 4 4 14 191 345 FOOT mtg snap in vinyl 4 4 15 18...

Страница 10: ...OM 190 753 Page 10...

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