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Owner’s Manual
SGA 100 And SGA 100C

 2000 MILLER Electric Mfg. Co.

June 2000

FORM: OM-190 753F

Use above FORM number when ordering extra manuals.

1.

Safety Symbol Definitions

Warning! Watch Out! There are possible hazards as
shown in the adjoining symbols.

Have only trained and qualified persons install, operate,
or service this unit. Call your distributor if you do not un-
derstand the directions. For WELDING SAFETY and
EMF information, read welding power source Owner’s
Manual.

Beware of electric shock from wiring. Turn Off welding
power source and disconnect power before installing this
kit. Reinstall all panels and covers.

Hot parts can cause burns. Welding makes parts very hot
− let them cool before touching.

Wear safety glasses with side shields.

The SGA 100 and SGA 100C are not required for use with the Millermatic 185 and
IronMan 210 models, and IronMan 250 models effective with serial no. LA135884
and following).

NOTE

2.

Weld Control Specifications

Specification

Input Power

Single-Phase 115 Volts AC, .5 Amperes, 60 Hertz

Control Circuit Voltage Provided To Spool Gun

36 Volts DC

Welding Power Source Type

Constant Voltage (CV) DC, With or Without Contactor

Connections

Gun Trigger Controls, Gas And Weld Cables

Welding Process

DC Gas Metal Arc Welding (GMAW)

Input Power Cord With Plug

10 ft (3 m)

Overall Dimensions

SGA 100: 13 in (330 mm) L x 8 in (203 mm) W x 5 in (127 mm) H
SGA 100C: 13 in (330 mm) L x 8 in (203 mm) W x 9 in (229 mm) H

Weight

SGA 100: 10 lb (4.5 kg); SGA 100 C: 13 lb (5.9 kg)

3.

Duty Cycle

Maximum rating for the SGA 100
and SGA 100C is 150 amperes at a
60% duty cycle.

Duty Cycle is percentage of 10 min-
utes that unit can weld at rated load
without overheating.

6 Minutes Welding

4 Minutes Resting

NOTE: If you are connecting this spoolgun adapter to a unit with an output contactor, proceed to Section 4. If you are
connecting this spoolgun adapter to a unit without an output contactor, proceed to Section 5.

Содержание SGA 100

Страница 1: ...an 250 models effective with serial no LA135884 and following NOTE 2 Weld Control Specifications Specification Input Power Single Phase 115 Volts AC 5 Amperes 60 Hertz Control Circuit Voltage Provided...

Страница 2: ...le stud proceed to Section 3B 8 Interconnecting Cord Connect interconnecting cord as shown NOTE a second interconnecting cord with female friction terminals on each end not shown is provided with this...

Страница 3: ...4 Terminal Slide terminal onto gun securing bolt and secure with gun securing nut 5 Spoolgun Weld Cable Ring Terminal Cut off ring terminal and strip insula tion back 1 2 in 13 mm Slide spoolgun weld...

Страница 4: ...eld Cable 5 SGA 100C Control Box Proceed to Section 4B 6 Spoolgun Gas Hose Slide spoolgun gas hose onto barbed fitting on SGA 100C control box where shown 7 Spoolgun Trigger Control Plug Connect spool...

Страница 5: ...SGA 100C control box Go back to Section 4A Item 6 to complete this installation 1 Tools Needed 2 3 1 2 in 4 5 6 1 2 in 3 8 in 6 Suggested Settings For Welding Aluminum With The Spoolmate 185 Using 40...

Страница 6: ...OM 190 753 Page 6 7 Electrical Diagram SC 190 415 Figure 6 1 Circuit Diagram...

Страница 7: ...OM 190 753 Page 7 Notes...

Страница 8: ...OM 190 753 Page 8 8 Parts 1 2 3 4 5 6 7 8 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 9 Figure 7 1 Main Assembly...

Страница 9: ...0W 1K ohm 1 1 11 000 174 CR1 RELAY encl 24 VAC 3ptd 10A 120 VAC 11 pin fla 1 1 12 048 282 RC2 RECEPTACLE w skts 1 1 13 134 201 STAND OFF SUPPORT pc card 4 4 14 191 345 FOOT mtg snap in vinyl 4 4 15 18...

Страница 10: ...OM 190 753 Page 10...

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