Miller Electric ICE-80CX Скачать руководство пользователя страница 29

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OM-2225 Page 25

215 594

Handle w/Screws (1)

215 478

Switch, cup sensor (1)

215 479

Torch Head Repair Kit (1)

185 833

Switch Assy w/Spring (1)

190 220

Trigger Spring (1)

215 592

Switch Trigger (1)

215 477

Main Body w/Switch (1)

216 309

Torch Lead, 25ft (1)

218 045

Torch Lead, 50ft (1)

Part

No.

Item

No.

Description

See Figure 7-3 for

additional consumable parts.

215 606

Clip, retaining (1)

187 305

O-Ring, quick disconnect (2)

212 735

O-Ring, main body (1)

218 177

Plug Assy, quick disconnect (1)

169 231

Grease, silicon

216 300

Torch, replacement 25ft (1)

218 044

Torch, replacement 50ft (1)

Part

No.

Item

No.

Description

Figure 7-2. Torch, ICE-80CX

218 443-A

Turnoffpowerbefore
checkingtorchparts.
Checkbeforeeach
useandhourly
duringoperation.

CAUTION

O−Ring

212735

(Machine
Cutting)

Gouging

218443−A

ICE−80CX

CONSUMABLES

FAILURETORE−
PLACEWORNTIP
ORELECTRODE
WILLRUINTORCH
ANDVOID
WARRANTY.

Applysilicone

grease(169231)

beforeinstalling.

Electrode

212724

Tip

212725

Retaining

Cup

212733

Shield

212731

Shield

212732

SwirlRing

212734

Deflector

212736

DragShield

212730

DragShield

212730

Deflector

212736

Tip

212726

Tip

212729

Tip

212728

Tip

212727

80A

Retaining

Cup

212733

40A

Retaining

Cup

212733

80A

Retaining

Cup

212733

Retaining

Cup

212733

StandardCutting

ExtendedCutting

80A

40A

•
•

Figure 7-3. Consumable Parts For ICE-80CX

Содержание ICE-80CX

Страница 1: ...Spectrum 3080 And ICE 80CX Torch Processes Description Air Plasma Cutting and Gouging Air Plasma Cutter OM 2225 190 009R May 2004 R Visit our website at www MillerWelds com ...

Страница 2: ...nue the tradition They re just as committed to providing equipment and service that meets the high standards of quality and value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation q...

Страница 3: ...Principales normes de sécurité 8 2 5 Information sur les champs électromagnétiques 8 SECTION 3 INSTALLATION 9 3 1 Specifications 9 3 2 Duty Cycle And Overheating 9 3 3 Cutting Speed 10 3 4 Selecting a Location 11 3 5 Connecting Work Clamp And Gas Air Supply 12 3 6 Electrical Service Guide 12 3 7 Connecting Input Power 13 SECTION 4 OPERATION 14 4 1 Controls 14 4 2 Setting Gas Air Pressure 15 4 3 Se...

Страница 4: ......

Страница 5: ...n cause fatal shocks or severe burns The torch and work circuit are electrically live whenever the output is on The input power circuit and machine internal circuits are also live when power is on Plasma arc cutting requires higher voltages than welding to start and maintain the arc 200 to 400 volts dc are common but also uses torches designed with safety interlock systems which turn off the machi...

Страница 6: ...ed respirator Fumes from cutting and oxygen deple tion can alter air quality causing injury or death Be sure the breathing air is safe D Do not cut in locations near degreasing cleaning or spraying oper ations The heat and rays of the arc can react with vapors to form highly toxic and irritating gases D Do not cut on coated metals such as galvanized lead or cadmium plated steel unless the coating ...

Страница 7: ...ces computers and communicationsequipment D Have only qualified persons familiar with elec tronic equipment perform this installation D The user is responsible for having a qualified electrician promptly correct any interference problem resulting from the installation D If notified by the FCC about interference stop using the equipment at once D Have the installation regularly checked and maintain...

Страница 8: ... 10018 Cutting And Welding Processes NFPA Standard 51B from National Fire Protection Association Batterymarch Park Quincy MA 02269 1 6 EMF Information Considerations About Welding Or Cutting And The Effects Of Low Frequency Electric And Magnetic Fields Welding or cutting current as it flows through the welding or cutting cables will cause electromagnetic fields There has been and still is some con...

Страница 9: ...ons sans revers des bottes et un casque D Ne placez pas le poste sur une surface combustible ou au dessus de celle ci D Avant le coupage retirez tout combustible de vos poches par exemple un briquet au butane ou des allumettes Le fait de toucher à une pièce électrique sous tension peut donner une décharge fatale ou entraî ner des brûlures graves Le chalumeau et le circuit de masse sont automatique...

Страница 10: ... le coupage au plasma d arc Intensité de courant en ampères Filtre de teinte minimum Moins de 20 no 4 20 40 no 5 40 60 no 6 60 80 no 8 Certaines applications de coupage produisent un bruit constant ce qui peut endommager l ouïe si le niveau sonore dépasse les limites permises par l OSHA repor tez vous aux Principales normes de sécurité LE BRUIT peut endommager l ouïe D Utilisez des protège tympans...

Страница 11: ... EXPLOSION D HYDROGÈNE D Lors du coupage d aluminium partiellement ou totale ment immergé dans l eau de l hydrogène libre peut s accumuler sous la pièce D Consultez votre ingénieur de coupage et les instruc tions de la table de coupage LA CHUTE DE L APPAREIL peut blesser D Utiliser l anneau de levage uniquement pour soulever l appareil NON PAS les chariot les bouteilles de gaz ou tout autre access...

Страница 12: ...gnétiques basse fréquence Le courant de soudage ou de coupage passant dans les câbles de puis sance crée des causera des champs électromagnétiques Il y a eu et il y a encore un certain souci à propos de tels champs Cependant après avoir examiné plus de 500 études qui ont été faites pendant une période de recherche de 17 ans un comité spécial ruban bleu du Natio nal Research Council a conclu L accu...

Страница 13: ...60 Duty Cycle Straight Polarity DCEN 552 kPa Air Or Nitrogen Only 22 mm At 10 IPM 350 3 2 Duty Cycle And Overheating Duty Cycle is percentage of 10 min utes that unit can cut at rated load without overheating If unit overheats thermostat s opens output stops and cooling fan runs Wait fifteen minutes for unit to cool Reduce amperage or duty cycle before cutting Y Exceeding duty cycle can damage uni...

Страница 14: ...eed capabilities of the power source and torch for mild steel of various thickness Y Exceeding recommended cutting speeds will cause rapid erosion of the tip and electrode 191 831 Cutting speed is approximately 10 inches per minute at 0 88 in 22 mm mild steel thickness at max setting tip saver mode ...

Страница 15: ... determine input power needs 4 Line Disconnect Device Locate unit near correct input power supply Y Special installation may be required where gasoline or volatile liquids are present see NEC Article 511 or CEC Section 20 24 in 610 mm 17 in 432 mm 12 1 2 in 318 mm Movement 1 1 2 Y Do not move or operate unit where it could tip Location 4 3 Dimensions And Weight 18 in 460 mm 18 in 460 mm 74 lb 34 6...

Страница 16: ...air supply Adjust gas air pressure according to Section 4 2 Tools Needed 5 8 1 1 8 in From Gas Air Supply 3 4 5 Rear of Unit 1 2 3 6 Electrical Service Guide Single Phase Three Phase Input Voltage 230 230 460 Input Amperes At Rated Output 63 35 18 Max Recommended Standard Fuse Rating In Amperes Circuit Breaker 1 Time Delay 2 70 40 20 Normal Operating 3 100 50 25 Min Input Conductor Size In AWG Kcm...

Страница 17: ... Conductors 2 Line Disconnect Device See Section 3 6 For single phase operation 3 Black And White Input Conductor 4 Red Input Conductor 5 Insulation Sleeving 6 Electrical Tape Insulate and isolate red conductor as shown Y Always connect green wire to supply grounding termi nal never to a line terminal Connect black white and red wires L1 L2 L3 to line terminals 3 8 in 3 8 in 2 2 1 1 1 3 1 6 5 4 L2...

Страница 18: ...unit is On to indi cate that all safety shutdown systems are okay If Ready light does not come On check trouble lights 7 Trigger Hold Switch To cut without holding torch trigger depress upper end of Trigger Hold switch press trig ger to pilot transfer torch to work and release torch trigger within five seconds To stop cut ting press and release trigger When lower end of Trigger Hold switch is de p...

Страница 19: ...nob Pull knob and turn to adjust pressure Push knob in to lock setting Select desired cutting output with Output Control 4 2 Setting Gas Air Pressure Ref 802 140 Ref 802 201 B 1 Set Controls Turn On Gas Air Supply Adjust Pressure On Unit Select Desired Amperage To Be gin Cutting Set To 80 PSI Requires 90 150 PSI Supply Setting Gas Air Pressure Place Output Control in Gas Air Set Position Power Swi...

Страница 20: ...tantly restarted during postflow by pressing trigger Check Torch Tip Electrode And Retaining Cup Check Gas Air Pressure Set Controls Begin Cutting Turn On Power Source The pilot arc starts immediately when trigger is pressed Place drag shield on edge of metal or allow correct standoff distance approximately 1 8 in 3 mm Do not clean torch by hitting it against a hard surface Hitting hard surfaces c...

Страница 21: ...re conditions Each Use Check Torch Tip Electrode And Shield Cup Check Gas Air Pressure Every Week Check Shield Cup Shutdown System 3 Months Service Air Filter Regulator Assembly Filter Replace Unreadable Labels Tape Torn Outer Covering Or Replace Cable Replace Cracked Parts Check Gas Air Hose Check Torch Body 6 Months Blow Out Or Vacuum Inside OR ...

Страница 22: ...hts if power source overheats see Section 3 2 1 2 3 Difficulty establishing pilot arc may indicate consumables need to be cleaned or replaced 5 3 Checking Shield Cup Shutdown System Ref 801 300 A 1 Torch Shield Cup Turn Power On and loosen shield cup If shutdown system works properly Ready light goes off and Cup light comes on If not immedi ately turn Off power and have Fac tory Authorized Service...

Страница 23: ... cup Check retaining cup for cracks and replace if necessary 3 Tip 4 Opening Remove tip Check tip and replace if open ing is deformed or 50 oversize If inside of tip is not clean and bright clean with steel wool Be sure to remove any pieces of steel wool afterwards 5 Electrode Check electrode If center has a pit more than a 1 16 in 2 mm deep remove and re place electrode 6 Swirl Ring Remove swirl ...

Страница 24: ...tory Authorized Service Agent check for proper torch connections Check operation of gas valve GS1 and check gas air system for leaks Pressure Trouble light On Ready light off Check for correct gas air pressure adjustment see Section 4 2 Check for sufficient gas air supply pressure see Section 3 5 Check for dirty air filter regulator and clean if needed see manufacturer s instructions Check air lin...

Страница 25: ...OM 2225 Page 21 SECTION 6 ELECTRICAL DIAGRAM 187 954 B Figure 6 1 Circuit Diagram ...

Страница 26: ...on and not available unless listed 802 202 J 5 4 20 59 60 58 57 52 56 55 54 53 23 51 49 50 48 47 46 45 44 43 42 11 41 30 40 39 38 37 36 10 35 34 33 32 31 29 28 27 26 25 24 23 21 19 18 17 16 15 14 13 12 11 10 9 8 7 2 2 1 22 3 6 Figure 7 1 Complete Assembly ...

Страница 27: ...tgl 3pst 60A 1 19 187 781 PANEL rear 1 20 REAR NAMEPLATE order by model and serial number 1 21 604 102 CONNECTOR clamp cable 1 000 1 22 217 319 CABLE power 12 ft 8ga 4C w o strain relief 1 23 175 138 BOX louver 1 24 190 590 FILTER air w fittings 1 25 187 784 BRACKET mtg filter 1 26 W1 W2 175 082 CONTACTOR 2 27 C3 C4 174 980 CAPACITOR elctlt 2 28 PC2 190 427 CIRCUIT CARD ASSY interconnect 1 29 Z1 1...

Страница 28: ...ork clamp 300amp copper 2 53 S2 120 376 SWITCH rocker 1 54 940 024 101 KNOB lg 1 55 FRONT NAMEPLATE order by model and serial number 1 56 190 585 GAUGE pressure air w ftg 1 57 178 263 DISCONNECT quick 1 58 190 029 REGULATOR switch w ftg 1 59 181 853 INSULATOR screw 4 60 RS1 190 602 SWITCH reed 1 115 093 HOUSING PLUG SKTS 2 115 094 HOUSING PLUG SKTS 3 115 092 HOUSING PLUG SKTS 1 166 679 HOUSING RCP...

Страница 29: ...cement 50ft 1 Part No Item No Description 1 11 12 Figure 7 2 Torch ICE 80CX 218 443 A Turn off power before checking torch parts Check before each use and hourly during operation CAUTION O Ring 212 735 Machine Cutting Gouging 218 443 A ICE 80CX CONSUMABLES FAILURE TO RE PLACE WORN TIP OR ELECTRODE WILL RUIN TORCH AND VOID WARRANTY Apply silicone grease 169 231 before installing Electrode 212 724 T...

Страница 30: ...ssy quick disconnect 1 4 190 498 Plug 3 socket female 1 5 215 599 Torch Sleeve 1 6 215 598 Main Body w Switch 1 7 187 305 O ring quick disconnect 2 219 944 Torch replacement 50ft 1 Part No Item No Description 6 See Figure 7 3 for additional consumable parts 4 7 5 2 1 3 Figure 7 4 Torch ICE 80CXM ...

Страница 31: ...sma Cutting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate Spoolguns Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear Exception brushes slip rings and relays are covered on Bobcat Trailblazer and Legend models 2 Ite...

Страница 32: ... complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Informati...

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