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OM-867 Page 5

SECTION 5 – MAINTENANCE & TROUBLESHOOTING

WARNING

ELECTRIC SHOCK can kill.

Do not touch live electrical parts.

Turn Off welding power source, and disconnect
input power before inspecting, maintaining, or
servicing. Stop engine on welding generator.

HOT PARTS can cause severe burns.

Allow cooling period before maintaining or servicing.

Maintenance and troubleshooting to be performed only
by qualified persons.

swarn8.1* 10/91

5-1.

Routine Maintenance

See

Section

7

Replace

Unreadable

Labels

Turn Off all power before maintaining.

ST-084 121-A

3 Months

OR

Blow Out

Or

Vacuum

Inside

6 Months

 – –

Tape Or

Replace
Cracked

Weld

Cable

– –

Clean

And

Tighten

Weld

Terminals

3-2

Figure 5-1. Maintenance Schedule

5-2.

Troubleshooting

READ SAFETY BLOCKS at start of
Section 5 before proceeding.

WARNING

Table 5-1. Welding Trouble

Trouble

Remedy

Section

Unit completely inoperative; no meter
display.

Be sure input power cord is plugged in and that receptacle is receiv-
ing input power.

3-2

Incorrect meter display.

Check weld cable, input power, and voltage sensing connections.

3-2

Turn off high frequency, if applicable.

3-2

No display on one meter only; other me-
ter works.

Check connections to meter module; tighten or clean if necessary.

– –

Check and replace meter module if necessary.

– –

Have Factory Authorized Service Station/Service Distributor check
digital meter board PC1.

– –

Erratic meter display.

Check connections to meter shunt; tighten or clean if necessary.

– –

Meters do not hold display with Std./Hold
switch in Hold position.

Place switch in Std. position when welding amperage is below re-
quired minimum.

Figure 4-2

Have Factory Authorized Service Station/Service Distributor check
digital meter board PC1.

– –

Содержание Digi-Meter 1500 RMS

Страница 1: ...our distributor or MILLER Electric Mfg Co P O Box 1079 Appleton WI 54912 414 734 9821 OWNER S MANUAL OM 867 083 696D December 1993 Digital Ammeter Voltmeter For Measuring Weld Output Accurately 1 Meas...

Страница 2: ...alue established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself agains...

Страница 3: ...ce intense visible and invisible ultraviolet and infrared rays that can burn eyes and skin Noise from some processes can damage hearing Chipping grinding and welds cooling throw off pieces of metal or...

Страница 4: ...nds and catch loose clothing 1 Keep all doors panels covers and guards closed and securely in place 2 Stop engine before installing or connecting unit 3 Have only qualified people remove guards or cov...

Страница 5: ...isk or to offer clear science based advice on strategies to minimize or avoid potential risks To reduce magnetic fields in the workplace use the following procedures 1 Keep cables close together by tw...

Страница 6: ......

Страница 7: ...ot related to safety 2 NOTE ELECTRIC SHOCK can kill Do not touch live electrical parts Disconnect input power before installing or servicing WARNING READ SAFETY BLOCKS at start of Section 3 1 before p...

Страница 8: ...FUMES can be hazardous LACK OF FRESH AIR AND PROPER VENTILATION can be harmful Do not breathe welding fumes Place unit only where there is a good fresh air supply and proper ventilation swarn11 1 3 93...

Страница 9: ...ire Feeder Open access door and connect weld cable from power source to either shunt terminal Connect weld cable from electrode holder torch or wire feeder to other shunt termi nal Close access door 9...

Страница 10: ...fore going near arc welding gouging or spot welding opera tions See Safety Precautions at beginning of manual for ba sic welding safety information swarn6 1 10 91 1 Insulating Gloves 2 Safety Glasses...

Страница 11: ...start of Section 5 before proceeding WARNING Table 5 1 Welding Trouble Trouble Remedy Section Unit completely inoperative no meter display Be sure input power cord is plugged in and that receptacle is...

Страница 12: ...OM 867 Page 6 SECTION 6 ELECTRICAL DIAGRAMS SB 131 649 Figure 6 1 Circuit Diagram...

Страница 13: ...OM 867 Page 7 SC 132 589 Figure 6 2 Wiring Diagram...

Страница 14: ...OM 867 Page 8 SECTION 7 PARTS LIST 1 ST 083 851 D 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 28 29 30 31 Figure 7 1 Complete Assembly...

Страница 15: ...156 ID x 343 OD order by ft 1ft 15 010 476 BUSHING strain relief 625 ID x 570mtg hole 1 16 131 709 CASE SECTION bottom front 1 17 PC1 132 299 CIRCUIT CARD digital meter AC DC models 1 PLG1 135 559 CON...

Страница 16: ...OM 867 Page 10 Notes...

Страница 17: ...OM 867 Page 11 Notes...

Страница 18: ...OM 867 Page 12 Notes...

Страница 19: ...ting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as...

Страница 20: ...complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGEN...

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