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OM-193 696 Page 2

Arc rays from the welding process produce intense
visible and invisible (ultraviolet and infrared) rays
that can burn eyes and skin. Sparks fly off from the
weld.

ARC RAYS can burn eyes and skin.

D

Wear a welding helmet fitted with a proper shade of filter to protect
your face and eyes when welding or watching (see ANSI Z49.1
and Z87.1 listed in Safety Standards).

D

Wear approved safety glasses with side shields under your
helmet.

D

Use protective screens or barriers to protect others from flash and
glare; warn others not to watch the arc.

D

Wear protective clothing made from durable, flame-resistant mate-
rial (leather and wool) and foot protection.

Welding on closed containers, such as tanks,
drums, or pipes, can cause them to blow up. Sparks
can fly off from the welding arc. The flying sparks, hot
workpiece, and hot equipment can cause fires and

burns. Accidental contact of electrode to metal objects can cause
sparks, explosion, overheating, or fire. Check and be sure the area is
safe before doing any welding.

WELDING can cause fire or explosion.

D

Protect yourself and others from flying sparks and hot metal.

D

Do not weld where flying sparks can strike flammable material.

D

Remove all flammables within 35 ft (10.7 m) of the welding arc. If
this is not possible, tightly cover them with approved covers.

D

Be alert that welding sparks and hot materials from welding can
easily go through small cracks and openings to adjacent areas.

D

Watch for fire, and keep a fire extinguisher nearby.

D

Be aware that welding on a ceiling, floor, bulkhead, or partition can
cause fire on the hidden side.

D

Do not weld on closed containers such as tanks, drums, or pipes,
unless they are properly prepared according to AWS F4.1 (see
Safety Standards).

D

Connect work cable to the work as close to the welding area as
practical to prevent welding current from traveling long, possibly
unknown paths and causing electric shock and fire hazards.

D

Do not use welder to thaw frozen pipes.

D

Remove stick electrode from holder or cut off welding wire at
contact tip when not in use.

D

Wear oil-free protective garments such as leather gloves, heavy
shirt, cuffless trousers, high shoes, and a cap.

D

Remove any combustibles, such as a butane lighter or matches,
from your person before doing any welding.

FLYING METAL can injure eyes.

D

Welding, chipping, wire brushing, and grinding
cause sparks and flying metal. As welds cool,
they can throw off slag.

D

Wear approved safety glasses with side
shields even under your welding helmet.

BUILDUP OF GAS can injure or kill.

D

Shut off shielding gas supply when not in use.

D

Always ventilate confined spaces or use
approved air-supplied respirator.

HOT PARTS can cause severe burns.

D

Do not touch hot parts bare handed.

D

Allow cooling period before working on gun or
torch.

MAGNETIC FIELDS

 can affect pacemakers.

D

Pacemaker wearers keep away.

D

Wearers should consult their doctor before
going near arc welding, gouging, or spot
welding operations.

NOISE can damage hearing.

Noise from some processes or equipment can
damage hearing.

D

Wear approved ear protection if noise level is
high.

Shielding gas cylinders contain gas under high
pressure. If damaged, a cylinder can explode. Since
gas cylinders are normally part of the welding
process, be sure to treat them carefully.

CYLINDERS can explode if damaged.

D

Protect compressed gas cylinders from excessive heat, mechani-
cal shocks, slag, open flames, sparks, and arcs.

D

Install cylinders in an upright position by securing to a stationary
support or cylinder rack to prevent falling or tipping.

D

Keep cylinders away from any welding or other electrical circuits.

D

Never drape a welding torch over a gas cylinder.

D

Never allow a welding electrode to touch any cylinder.

D

Never weld on a pressurized cylinder – explosion will result.

D

Use only correct shielding gas cylinders, regulators, hoses, and fit-
tings designed for the specific application; maintain them and
associated parts in good condition.

D

Turn face away from valve outlet when opening cylinder valve.

D

Keep protective cap in place over valve except when cylinder is in
use or connected for use.

D

Read and follow instructions on compressed gas cylinders,
associated equipment, and CGA publication P-1 listed in Safety
Standards.

Содержание Bluthunder 340

Страница 1: ...Processes Bluthunder 340 440 OM 193 696A September2001 Effective with serial number 153 421 Description Arc Welding Power Source Stick SMAW Welding Visit our website at www MillerWelds com...

Страница 2: ...ucts Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you...

Страница 3: ...ormation 4 SECTION 2 INSTALLATION 5 2 1 Specifications 5 2 2 Duty Cycle and Overheating 5 2 3 Volt Ampere Curves 6 2 4 Positioning Jumper Links 6 2 5 Electrical Service Guide 7 2 6 Selecting a Locatio...

Страница 4: ...acchine 89 392 CEE And their amendments 91 368 EEC 93 C 133 04 93 68 EEC Aggiornate dalle direttive 91 368 CEE 93 C 133 04 93 68 CEE Standards Electromagnetic compatibility EMC Product standard for ar...

Страница 5: ...r that cord plug is connected to a properly grounded receptacle outlet D When making input connections attach proper grounding conduc tor first double check connections D Frequently inspect input powe...

Страница 6: ...welding wire at contact tip when not in use D Wear oil free protective garments such as leather gloves heavy shirt cuffless trousers high shoes and a cap D Remove any combustibles such as a butane lig...

Страница 7: ...maintained D Keep high frequency source doors and panels tightly shut keep spark gaps at correct setting and use grounding and shielding to minimize the possibility of interference ARC WELDING can cau...

Страница 8: ...is a human health hazard However studies are still going forth and evidence continues to be examined Until the final conclusions of the research are reached you may wish to minimize your exposure to e...

Страница 9: ...4 A 600 x 730 x 1150 175 While idling 2 2 Duty Cycle and Overheating Duty Cycle is percentage of 10 min utes that unit can weld at rated load without overheating Y Exceeding duty cycle can damage unit...

Страница 10: ...t capa bilities of the unit Bluthunder 340 Bluthunder 440 2 4 Positioning Jumper Links Check input voltage available at site 1 Jumper Links Access Remove side panel 2 Jumper Link Label Check label onl...

Страница 11: ...onductor Size in mm2 6 6 6 6 6 6 Power cord supplied with the unit is sized for 230V operation Larger power cord may be required for cable lengths greater than 3 meters C onsult national and local reg...

Страница 12: ...Controls 1 Range 2 Output Amperage Control 3 Positive Weld Terminal 4 Negative Weld Terminal 5 Power On Pilot Light 6 Power Switch 5 4 2 1 6 2 5 100 60 30 Amp 220 160 1 2 3 4 5 6 3 2 6 4 5 60 30 1 6...

Страница 13: ...tput fan does not run Be sure line disconnect switch is in On position Check and replace line fuses if open Reset breakers if necessary Fan does not run weld output okay Be sure nothing is blocking mo...

Страница 14: ...0 SECTION 5 ELECTRICAL DIAGRAM 5 1 Bluthunder 340 440 230V 400V GND 400 230V 50Hz M1 H1 U T1 V T2 W T3 R L1 S L2 T L3 S1 L1 L2 L3 GN W2 U2 V2 U1 V1 W1 W2 U2 V2 U1 V1 W1 W2 U2 V2 U1 V1 W1 230V 400V C T...

Страница 15: ...OM 193 696 Page 11 5 2 Bluthunder 340 440 400V 520V VR SR1 Z PRI BOARD FM PL GND 400 520 V 50 60Hz U T1 V T2 W T3 R L1 S L2 T L3 S1 L1 L2 L3 400V 520V C1 0 1...

Страница 16: ...OM 193 696 Page 12 SECTION 6 PARTS LIST 8 23 24 26 27 28 4 5 6 29 12 17 15 19 21 18 7 30 13 14 16 22 25 10 11 9 20 1 6 30 100 2 160 2 5 4 5 220 Amp 60 3 2 1 33 34 31 32 OFF ON 6 1 Main Assembly 340...

Страница 17: ...ZL 0 0 12 1 17 056076152 DD 0 0 7 2 18 156012079 UZ 0 0 12 1 19 056054056 UZ 0 0 11 2 20 156023157 UZ 0 0 21 2 21 056054058 UZ 0 0 13 2 22 156118007 UZ 0 0 8 1 23 057014053 UZ 0 1 1 24 656089026 VA 0...

Страница 18: ...OM 193 696 Page 14 6 2 Main Assembly 440 8 23 24 26 27 28 4 5 6 29 12 17 15 19 21 18 7 30 13 14 16 22 25 10 11 9 20 31 32 2 33 1 34 3 1 6 30 100 2 2 5 160 220 5 4 Amp 60 OFF ON...

Страница 19: ...0 0 4 1 16 156118006 VA 0 0 5 1 17 056076152 DD 0 0 7 2 18 156012080 VA 0 0 10 1 19 056054057 VA 0 0 9 2 20 156023156 VA 0 0 17 2 21 056054059 VA 0 0 11 2 22 156118008 VA 0 0 6 1 23 057014054 VA 0 1...

Страница 20: ...Notes...

Страница 21: ...Notes...

Страница 22: ...Notes...

Страница 23: ...ade accessories These items are covered by the manufacturer s warranty if any 2 Equipment that has been modified by any party other than Miller or equipment that has been improperly installed improper...

Страница 24: ...e 414 735 4505 USA Canada FAX 920 735 4134 International FAX 920 735 4125 European Headquarters United Kingdom Phone 44 0 1204 593493 FAX 44 0 1204 598066 Miller Europe Italy Phone 39 0 2982901 Model...

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