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safety_trailer 10/96

TRAILER TOWING SAFETY PRECAUTIONS

In trailer towing, as in most driving situations, exposure to certain hazards occurs. Trailer towing is safe when
precautions are taken. The following safety information is only a summary of the more complete information found in
the Safety Standards listed at the end of these precautions. Read and follow all Safety Standards. In addition, the
end user must check and comply with all federal, state, and local laws before use.

HAVE ALL INSTALLATION, OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY
QUALIFIED PEOPLE.

WARNING

TRAILER TOWING can be hazardous.

1. Use a towing vehicle prepared and capable of handling the load.
2. Towing any trailer requires special awareness because of the

changed driving situation.

3. When towing, it takes longer to start, stop, and pass – use

training and practice to avoid accidents.

4. Turning and backing up present new problems – plan ahead.
5. Require each driver to be fully trained and experienced in trailer

towing before going out on the road.

6. Holes are provided for mounting weld/power generator.
7. Be sure trailer is fully prepared and connected to towing vehicle.
8. Observe maximum speed of 45 mph (72 kph) when towing.
9. Do not modify or change the trailer in any way – changes void the

warranty. Read Owner’s Manual.

10. Use only genuine factory parts as replacements.

11. Adjust load on trailer so tongue weight is approximately 10% of

the gross trailer weight and center load side-to-side to reduce
fishtailing.

12. Tighten all parts, bolts, nuts, and mounting hardware.

1

Coupler

Hitch is on towing vehicle.

2

Tongue

3

Lights

4

Wheels And
Bearings

5

Rating Plate

6

Jack Stand

7

Safety Chains

1

2

3

3

3

5

7

6

4

OVERLOADING can cause serious injury or
equipment damage.

1. Do not overload the trailer.
2. The Gross Vehicle Weight Rating (GVWR) is the maximum total

trailer weight with the engine driven welding generator and all
equipment, such as tools, cables, and shielding gas cylinder,
installed.

3. The Gross Axle Weight Rating (GAWR) is the maximum

load-bearing capacity of the axle(s).

4. Weigh trailer – adjust weight by removing accessory equipment if

necessary – call local authorities for nearest scale location.

5. Use gross trailer weight to select a proper towing vehicle.

GVWR  – Gross Vehicle
Weight Rating (Maximum
Total Trailer Weight In-
cluding Its Load)
GAWR  – Gross Axle
Weight Rating
VIN NO – Vehicle Identifi-
cation Number

Rating

Plate

UNCONTROLLED TILTING OF TRAILER can result
in personal injury or equipment damage.

1. Install generator according to Owner’s Manual with engine end

toward hitch end of trailer.

2. Distribute weight so that trailer tongue weight is approximately

10% of the gross trailer weight.

INCORRECT TONGUE WEIGHT can cause
fishtailing and loss of control of towing vehicle
resulting in serious injury and equipment damage.

3. Tongue weight is the amount of trailer weight that rests on the

towing vehicle hitch – that is, the downward pressure on the
coupler.

4. Remove or adjust trailer load to get correct tongue weight.

5. Do not let tongue weight exceed coupler and hitch rating.

6. Use slower speeds when towing a trailer – never above 45 mph

(72 km/h) – to prevent fishtailing.

Trailer

1

2

3

Gross Vehicle

Gross Trailer

Maximum

Up to 2000
(Up to 910)

2000 to 3500
(910 to 1590)

3500 to 5000

(1590 to 2270)

1000 (455)
2000 (910)

2000 (910)

3500 (1590)

3500 (1590)

100 (45)
200 (90)

200 (90)

350 (158)

350 (158)

Pipe

Bathroom

Scale

Approximately

10% Of GTW

Tongue – Level

Board

Class

1

1

 Information From SAE

  J684 May 1987

2

 Gross Trailer Weight

  (Actual Loaded Weight)

3

 10% Of GTW

 Recommended

And

Coupler

Weight Rating

GVWR

lb (kg)

Weight GTW

2

lb (kg)

Tongue Weight

3

lb (kg)

SAFETY CHAINS CAN PREVENT RUNAWAY
TRAILER in case hitch/coupler fails.

1. Always use safety chains when towing.
2. Cross safety chains under coupling to prevent tongue from

dropping to ground.

3. Allow only enough slack for tight turns.
4. Do not let safety chains drag on ground.
5. Twist safety chains equally from hook ends to take up slack.
6. Use safety chains rated equal to or greater than twice the

maximum gross trailer weight rating.

Bottom

View

Side

View

Содержание 3000-4AH

Страница 1: ...tion Four Wheel Tandem Axle Heavy Duty Trailer With Adjustable Hitch For Large Engine Driven Welding Generators 2750 lb 1247 kg Net Payload Capacity OM 659 029 715E October 1994 Visit our website at www MillerWelds com ...

Страница 2: ...value established in 1929 This Owner s Manual is designed to help you get the most out of your Miller products Please take time to read the Safety precautions They will help you protect yourself against potential hazards on the worksite We ve made installation and operation quick and easy With Miller you can count on years of reliable service with proper maintenance And if for some reason the unit...

Страница 3: ...shielding gas cylinder installed 3 The Gross Axle Weight Rating GAWR is the maximum load bearingcapacity of the axle s 4 Weigh trailer adjust weight by removing accessory equipment if necessary call local authorities for nearest scale location 5 Use gross trailer weight to select a proper towing vehicle GVWR Gross Vehicle Weight Rating Maximum Total Trailer Weight In cluding Its Load GAWR Gross Ax...

Страница 4: ...ions regularly Repair or replace damaged parts or wires 5 Replace any broken lenses reflectors or bulbs Tail Stop And Turn Lights Side Marker Lights INCORRECT TORQUE on lug nuts or INCORRECT TIRE PRESSURE or BEARING MAINTENANCE can cause loss of control resulting in serious injury and equipment damage 1 Recheck lug nut torque after first 50 miles 80 km and once each year or every 12 000 miles 19 5...

Страница 5: ...On Highway Vehicles and Off High way Machinery from Society of Automotive Engineers Inc 400 Com monwealthDrive Warrendale PA 15096 0001 REPORTING SAFETY DEFECTS If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying MILLER Electric Mfg Co I...

Страница 6: ......

Страница 7: ...Do not touch live electrical parts Disconnect input power before installing or servicing WARNING READ SAFETY BLOCKS at start of Section 3 1 before proceeding WARNING 5 4 6 7 1 2 CAUTION MOVING PARTS can injure Keep away from moving parts Keep all panels and covers closed when operating 3 Turn Off switch when using high frequency Figure 1 1 Safety Information SECTION 2 SPECIFICATIONS Table 2 1 Trai...

Страница 8: ... device to support hitch end while pivoting trailer jack into position Use trailer jack to obtain desired height and to support tongue weight rwarn1 1 3 93 Ref ST 148 258 1 Parking Brake Use brake to manually apply trailer brakes when trailer is parked To use brake push handle forward until handle is nearly horizontal To release brake pull handle back to vertical position See Section 3 7 for parki...

Страница 9: ... out end of channel 6 Sleeving Slip sleeving over leads Route leads through back of right taillight bracket 7 Taillight 8 Tail Hole 9 Stop Hole Insert stripped end of brown lead into Tail hole in rear of right taillight Insert green lead into taillight Stop hole Attach taillight to bracket with 1 4 in hardware 10 Sidelight 11 Marker Brown Hole Route stripped end of either supplied short lead throu...

Страница 10: ...pport hitch end while pivoting trailer jack into position see Section 3 1 Use trailer jack to obtain desired height and to support tongue weight while installing tool box rwarn1 1 3 93 ST 800 014 Support trailer with jack Apply parking brake 1 Bracket Attach brackets to frame using 3 8 16 x 1 hardware Tighten hard ware to 31 ft lb 40 N m 2 Tool Box 3 Mounting Tab Place box on brackets and align mo...

Страница 11: ...er jack to obtain desired height and to support tongue weight while installing cylinder rack and cylinders warn4 1 9 91 rwarn1 1 3 93 ST 800 013 C Support trailer with jack Apply parking brake 1 Cylinder Rack Install rack on frame as shown Se cure rack with 1 2 13 x 1 1 2 in hardware Tighten hardware to 75 ft lb 100 N m Install shielding gas cylinder as follows 2 Clamp Pull back clamp to release I...

Страница 12: ... connection between trailer and towing vehicle 2 Lunette Eye Hitch Optional 3 Ball Hitch Optional Attach hitch to channel using 1 2 20 x 4 1 2 in hardware Tighten hard ware to 75 ft lb 102 N m Secure hitch to towing vehicle 4 Knob 5 Lever If using ball hitch set trailer onto towing ball and turn knob clockwise until tight To release hitch hold lever down while turning knob counterclock wise 6 Safe...

Страница 13: ...n proper holes in generator base with holes in crossmembers see table Install generators not listed in table so unit is centered over crossmembers If mounting accessories or genera tor not listed in table adjust genera tor position so tongue weight is 10 15 of gross trailer weight Secure generator with supplied 5 8 in grade 5 hardware Tighten mountinghardware to 150 ft lb 200 N m Generator Mountin...

Страница 14: ...y 20 000 miles and re place if necessary When reinstalling wheels be sure wheel nuts are properly tightened see Trailer Towing Safety Precautions 3 Brake Fluid Reservoir Check fluid level in reservoir at least 3 times yearly Add fluid if not up to full mark Use DOT Series 3 brake fluid from a sealed con tainer See brake actuator Owner s Manual 4 Parking Brake Handle To adjust parking brake release...

Страница 15: ...1 A Torque wheel bearings whenever hub nut is removed or hub is too loose Repack bearings according to Section 3 7 Torque nut while turning hub forward Turn nut until just loose Install new cotter pin and bend ends around nut Install cap Install wheel See Trailer Towing Safety Precautions and recheck endplay Check hub endplay If loose remove wheel and go to next step Remove cap and cotter pin Tool...

Страница 16: ...LIST 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 21 22 23 24 25 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 40 46 47 Figure 4 1 Complete Assembly ST 147 524 D 20 26 Hardware is common and not available unless listed ...

Страница 17: ... WASHER flat stl keyed 750 4 16 010 181 NUT hex slotted 750 16 4 17 028 492 HUB ASSEMBLY consisting of 2 18 028 931 HUB DRUM wheel 10in consisting of 2 167 787 KIT bearing 1 3 8 1 1 16 tapered axle consisting of 1 19 GREASE CAP 1 in 1 20 PIN cotter 125 x 1 500 1 21 BEARING L44649 1 22 CUP L44610 1 23 CUP L68111 1 24 BEARING L68149 1 25 OIL SEAL 1 3 8 1 26 028 929 CLUSTER brake 10 in RH consisting ...

Страница 18: ...141 216 STRIP mtg brake line 2 601 948 SCREW cap stl hexhd 312 18 x 1 000 8 604 433 NUT stl slflkg hex hvy 312 8 040 543 CRT CYLINDER RACK consisting of 1 47 124 298 HOLDER cylinder 2 604 467 SCREW cap stl hexhd 500 13 x 1 500 8 602 246 WASHER flat stl 500 8 602 216 WASHER lock stl split 500 8 601 879 NUT stl hex full fnsh 500 13 8 OPTIONAL To maintain the factory original performance of your equi...

Страница 19: ...tting Torches Remote Controls Accessory Kits Replacement Parts No labor Spoolmate 185 Spoolmate 250 Canvas Covers Miller s True Blue Limited Warranty shall not apply to 1 Consumable components such as contact tips cutting nozzles contactors brushes slip rings relays or parts that fail due to normal wear 2 Items furnished by Miller but manufactured by others such as engines or trade accessories The...

Страница 20: ... complete and retain with your personal records Always provide Model Name and Serial Style Number Call 1 800 4 A Miller or see our website at www MillerWelds com to locate a DISTRIBUTOR or SERVICE AGENCY near you Welding Supplies and Consumables Options and Accessories Personal Safety Equipment Service and Repair Replacement Parts Training Schools Videos Books Technical Manuals Servicing Informati...

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