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2001 – 2009 Pruis

Step 6 of the charging process for the 2001-2003 Pruis and the 2004-2009 Pruis 
differs slightly from other Toyota hybrid models.

For these Pruis models, the low voltage cable includes not only the green EV 
bonding cable, but also a communications cable that connects to the battery ECU.

Therefore, when this screen appears, 
connect the low voltage cable as 
instructed in the Repair Manual, then 
connect the other end to the GRX-5100.

GRX-5100

Cable Connections

Click the tabs at the top and side to view each section

Charging Process

HEV Workstation

2004 – 2009 Pruis shown

Battery

Condition

Befor

e

Servicing

Pr

ocess

Overview

Battery Charge 

Active Test

Toyota NiMH Battery Rescue Charging with the GRX-5100

Quick Training Guide QT015A

Scr
eens:

Part 2

2001-2009

Prius

Scr
eens:

Part 1

14 of 21

©Toyota Motor Sales, U.S.A., Inc., December 16, 2015

Содержание GRX-5100 L

Страница 1: ...HEV Workstation for performing rescue charging of NiMH batteries in Toyota hybrid vehicles Prepared only for technicians that are Toyota Hybrid System certified CAUTIONS Always wear the appropriate P...

Страница 2: ...hicle you re servicing for the specific location and procedure for removing the service plug grip Before Servicing 1 Turn the vehicle power switch OFF and remove the key from the interior detection ar...

Страница 3: ...power switch OFF and turn off the GRX 5100 Disconnect GRX 5100 Disconnect the GRX 5100 power cord and remove the negative battery terminal of the auxiliary battery Remove the service plug grip Disconn...

Страница 4: ...tions and then press the button under Next 6 Instructions The only wire in the low voltage cable Cable R is the green bonding wire that was connected to the vehicle in Screens Part 1 These are the scr...

Страница 5: ...reen appears connect the low voltage cable as instructed in the Repair Manual then connect the other end to the GRX 5100 GRX 5100 Cable Connections Click the tabs at the top and side to view each sect...

Страница 6: ...s the button under Next Charge Wait while the GRX 5100 performs an HV bonding test Charge Connect the Techstream to DLC3 and navigate to the Battery Charge Active Test Turn the Active Test ON and then...

Страница 7: ...ions for rescue charging Note that the high voltage cable that connects to the vehicle is model specific Cabling Overview Verify Frame Wire Ground Low Voltage Cable High Voltage Cables Interlock Cover...

Страница 8: ...ield line of the frame wire is not securely connected to body ground the error message Battery not detected or HV bonding test failed may appear and the GRX 5100 will not operate If the resistance is...

Страница 9: ...low voltage cable and the green HV EV bonding cable are one and the same cable R Because 2001 2009 Prius models continue to use an green HV EV bonding cable AND a low voltage cable the instructions on...

Страница 10: ...cable Cable V to the high voltage fuse box 4 Connect Cable V to the GRX 5100 High Voltage Cables Verify Frame Wire Ground Low Voltage Cable High Voltage Cables Cabling Overview High Voltage Cable Use...

Страница 11: ...if the frame wire is disconnected It is not possible to charge the battery with this interlock open so an interlock cover is provided in drawer 2 of the HEV Workstation When installed the interlock co...

Страница 12: ...procedure again As charging is taking place monitor the battery voltage If battery is insufficiently charged not above minimum voltage after first 10 minute cycle repeat the charge cycle Battery Char...

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