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Midtronics Inc.     7000 Monroe Street     Willowbrook, IL 60527

www.midtronics.com

3

 

EXP-1002 

Chapter 1: Introduction & Overview 

5

Personal Precautions 

5

Accessories

* 5

External Connections 

6

Connecting The Battery Test Cable 

6

Connecting An Accessory Cable 

6

Data Card 

6

Conventions Used in This Manual 

6

Display And Keypad 

7

Data Entry Methods 

8

Menu Icons 

8

Option Buttons 

8

Scrolling Lists 

8

Scroll Boxes 

8

Alphanumeric Entry 

8

Menu Maps 

9

Main Menu 

9

Utility Menu 

9

DMM Menu 

10

Info Menu 

10

Test Preparation 

11

Inspecting the Battery 

11

Testing Out-of-Vehicle 

11

Testing In-Vehicle 

11

Connecting The Test Cable 

11

Connecting an Accessory Cable 

11

Setting User Preferences 

11

Initial Power-up 

11

Chapter 2: Battery Test 

12

Additional Test Requirements 

13

Surface Noise/Unstable Battery 

13

Deep Scan Test 

13

Battery Test Results 

13

Chapter 3: System Test 

14

Battery Test 

14

Additional Test Requirements 

15

Battery Test Results 

15

Starter System Test 

16

Starter System Test Results 

16

Charging System Test 

17

Charging System Test Results 

17

Chapter 4: Cable Drop Test 

19

Performing A Test 

19

Cable Drop Test Results 

19

Chapter 5: Inventory Test 

20

Selecting Test Parameters 

20

Printing Test Results 

20

Clearing Test Results 

20

Chapter 6: DMM (Digital Multimeter) 

21

DC Volts 

21

AC Volts 

21

Scope 21
DC Amp 

21

AC Amp 

22

Temp 22
Ohm Meter 

22

Diode 22
Volts/Amp 22

Chapter 7: Info 

24

Print/View 24
View Cable Test 

24

View Inventory Test 

24

Totals 24
Transfer 24
Version 24
Internal Batteries 

24

Chapter 8: Utility 

25

Clock 25

Mode 25
Time 25
Format 25
Date 25

Shop 25
Display 26

Contrast Level 

26

Backlight Time 

26

Coupon 26
Edit Coupon 

26

Temp 26
Language 27
Format 27
Update 27
Admin 27

Options 27
Clear Test Totals 

27

Reset Defaults 

27

Chapter 9: Maintenance & Troubleshooting 

28

Testing Clamp Continuity 

28

Performing A Continuity Test 

28

Internal Batteries 

28

Battery Power Indicator 

28

Replacing The Tester Batteries 

28

Troubleshooting 29

The Display Does Not Turn On 

29

The STATUS LED Flashes 

29

Data Will Not Print 

29

Appendix: Templates 

30

Header And Coupon Templates 

30

Contents

Содержание EXP-1002

Страница 1: ...INSTRUCTION MANUAL EXP 1002 Expandable Electrical Diagnostic Platform For testing 6 and 12 volt automotive and 12 volt and 24 volt charging systems September 2013 167 000502EN A...

Страница 2: ...Midtronics Inc 7000 Monroe Street Willowbrook IL 60527 www midtronics com 2 EXP 1002...

Страница 3: ...m Test 16 Starter System Test Results 16 Charging System Test 17 Charging System Test Results 17 Chapter 4 Cable Drop Test 19 Performing A Test 19 Cable Drop Test Results 19 Chapter 5 Inventory Test 2...

Страница 4: ...Midtronics Inc 7000 Monroe Street Willowbrook IL 60527 www midtronics com 4 EXP 1002...

Страница 5: ...and BCI Battery Council International safety recommendations which include the following precautions Battery acid is highly corrosive If acid enters your eyes immediately flush them thoroughly with co...

Страница 6: ...ut the cable connector Data Card The analyzer ships with a plastic insert in the data card slot to protect it from dust and debris To remove the plastic insert or a data card push briefly on its edge...

Страница 7: ...when you connect its test leads to a battery Title Bar The title bar shows you the name of the current menu test tool utility or function Selection Area The selection area below the Title Bar contains...

Страница 8: ...tion Buttons Some lists have option buttons before each item To select an item use or to move the dot to the button next to the item To confirm your selection press the appropriate soft key Scrolling...

Страница 9: ...tery information each time Digital multimeter with eight test meters a temperature sensor and options for clamps and probes Includes a test counter data transfer utility the tester software version an...

Страница 10: ...it for continuity and resistance measured in ohms Tests a diode for forward voltage drop Measures two signals simultaneously DC voltage and amperage Info Menu The Info Menu has seven utilities to help...

Страница 11: ...re all vehicle accessory loads are off the key is not in the ignition and the doors are closed Connecting The Test Cable Do not connect the tester to a voltage source greater than 30 Vdc Connect the b...

Страница 12: ...or to select the BATTERYTYPE and press NEXT to continue or press the corresponding number key 1 REGULAR FLOODED 2 AGM 3 AGM SPIRAL 4 GEL 6 Use or to select the battery RATING UNITS and press NEXT to...

Страница 13: ...decisive result the analyzer may ask if you are testing the battery before or after charging If the vehicle has just been driven select BEFORE CHARGE Press NEXT to continue Battery Test Results After...

Страница 14: ...mber 128 available To increase your scrolling speed hold the or key or use or to move up or down four part numbers at a time 5 Use or to select the BATTERYTYPE and press NEXT to continue or press the...

Страница 15: ...lyzer may ask if you are testing the battery before or after charging If the vehicle has just been driven select BEFORE CHARGE Press NEXT to continue Battery Test Results After the test the tester wil...

Страница 16: ...he test process ends Starter System Test Results Loop Ohms starter resistance requires Amp Clamp Average Cranking Voltage Average Cranking Amps Cranking Time Y axis Cranking Voltage X axis Time Y axis...

Страница 17: ...readings and then test the diode ripple Excessive ripple usually means one or more diodes have failed in the alter nator or there is stator damage 9 TURN HIGH BEAMS AND BLOWER MOTOR ON IDLE EN GINE A...

Страница 18: ...the alternator is rotating with the engine running Check the connections from the alternator to the battery If the connection is loose or heavily corroded clean or replace the cable and retest HIGH OU...

Страница 19: ...s ground DMM test leads at the battery terminals NOTE The test requires a complete circuit If you re testing a system with a remote solenoid you can test from the battery to the solenoid but not from...

Страница 20: ...12 80v 5 For the next few seconds the tester evaluates the battery writes the results to the data card and displays the results starting from the last battery tested To view a previous re sult for a...

Страница 21: ...tinue or press the corresponding number key 3 Connect the clamps or probes in the correct polarity red clamp or probe to positive black to negative 4 The meter will autorange and display the measureme...

Страница 22: ...cessories port 2 Use or to select the Ohm Meter icon and press NEXT to continue or press the corresponding number key 3 Connect the clamps or probes in the correct polarity red clamp or probe to posit...

Страница 23: ...Resolution Accuracy Overload Protection 0 70 A 0 01 A 3 of reading 1A 1000 Arms 0 700 A 0 1 A 3 of reading 1A 1000 Arms Accuracies are specified from 2 to 100 of range Aac Range Resolution Accuracy Ov...

Страница 24: ...the test results for an individual battery use or to scroll to the screen showing the order in which the battery was tested Select PRINT to print out the results 2 Select option 1 to print the screen...

Страница 25: ...to the next step Clock The CLOCK ADJUST utility has four settings Use the ARROW keys to highlight the setting you want to change MODE AM PM TIME 9 07 PM FORMAT MMM DD YYYY DATE 6 17 5 17 2013 Mode 1...

Страница 26: ...g Backlight Time 1 Use or to select BACKLIGHT TIME and press NEXT CONTRAST LEVEL 10 BACKLIGHT TIME 60 2 Press EDIT to display the option s numerical scroll box 60 SEC 3 Press or to change the value up...

Страница 27: ...and Admin Menu Each option is easily enabled or disabled by turning it ON or OFF To save your settings after each selection press SAVE To return to the administrative functions list without saving pre...

Страница 28: ...ropriate clamp Black Clamp Bottom Jaw Black Clamp Top Jaw Red Clamp Bottom Jaw Red Clamp Top Jaw Cable Connector Pin outs NOTE Use a small wire or a paper clip if your ohmme ter probe tip is too large...

Страница 29: ...and on the printer below the MODE button should be pointed directly at each other The maximum distance for reliable transmission between the ports is 17 in 45 cm To realign press the END button to can...

Страница 30: ...p you edit and center your coupon use the template below to lay out your coupon information below before entering it into the Battery Diagnostic Station Line 1 Line 2 Line 3 Line 4 Line 5 Line 6 Line...

Страница 31: ......

Страница 32: ...ing the unit or damage resulting from extraneous causes including owner misuse Midtronics is not liable for any incidental or consequential damages for breach of this warranty The warranty is void if...

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