background image

2 | Page

1 0-293-1 REV E

The Brat Solar Charge Controller Instructions

IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS

- These instructions contain important safety and operating

instructions for The BRAT Charge Controller MODEL NUMBER MNBRAT.

If you do not fully understand any of the concepts, terminology, or hazards outlined in these instructions, please refer installation to a

qualified dealer, electrician or installer. These instructions are not meant to be a complete explanation of a renewable energy system. All

installations must comply with national and local electrical codes. Professional installation is recommended.

GENERAL PRECAUTIONS:

WORKING WITH OR IN THE VICINITY OF A LEAD ACID BATTERY, SEALED OR VENTED IS

DANGEROUS. VENTED BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL

OPERATION. FOR THIS REASON, IT IS VERY IMPORTANT THAT BEFORE SERVICING

EQUIPMENT IN THE VICINITY OF LEAD-ACID BATTERIES YOU REVIEW AND FOLLOW THESE

INSTRUCTIONS CAREFULLY.

If service or repair should become necessary, contact MidNite Solar Inc. Improper servicing may result in a risk of shock, fire or

explosion. To reduce these risks, disconnect all wiring before attempting any maintenance or cleaning. Turning off the inverter will not

reduce these risks. Solar modules produce power when exposed to light. When it is not possible to disconnect the power coming from

the Photovoltaics by an external means such as a combiner, cover the modules with an opaque material before servicing any connected

equipment.
Do Not expose to rain or snow. Never attempt to charge a frozen battery. Do not smoke around batteries.
When it is necessary to remove a battery, make sure that the battery bank disconnect breaker is in the off position and that the PV

breakers, grid breakers and any other sources of power to the inverter are in the off position. Then remove the negative terminal from the

battery first.
To reduce risk of battery explosion follow these instructions and those published by the battery manufacturer as well as the manufacturer

of any additional equipment used in the vicinity of the batteries.

Avoid producing sparks in the vicinity of the batteries when using vented batteries. Provide ventilation to clear the area of explosive

gases. Sealed AGM and Gel batteries do not under normal conditions create explosive gases. Refer to the battery manufacturer's

documentation. Be especially cautious when using metal tools. Dropping a metal tool onto batteries can short circuit them. The resulting

spark can lead to personal injury or damage to the equipment. Provide ventilation to outdoors from the battery compartment when

installing vented batteries such as golf cart T-1 05 batteries. The addition of a spill tray is also a good idea.
Clean all battery terminals. Very high currents are drawn from the batteries; even a small amount of electrical resistance can result in

overheating, poor performance, premature failure or even fire.

Have plenty of fresh water and soap nearby in case battery acid contacts skin, clothing or eyes. Wear complete eye and clothing

protection. Always avoid touching eyes while working near batteries. If battery acid or battery terminal corrosion contacts skin or clothing,

wash immediately with soap and water. If acid enters the eyes, immediately flood with cool running water for at least 1 5 minutes and get

medical attention immediately. Baking soda neutralizes battery acid electrolyte. Keep a supply near the batteries
Do not work alone. Someone should be in the range of your voice or close enough to come to your aid when you work with or near

electrical equipment.

Remove rings, bracelets, necklaces, watches etc. when working with batteries, photovoltaic modules or other electrical equipment.

Power from an illuminated photovoltaic array makes a very effective arc welder with dire consequences if one of the welded pieces is on

your person.
To reduce the risk of injury, connect only deep cycle lead acid type rechargeable batteries. Other types of batteries may leak or burst,

causing personal injury or damage.
Wiring methods used shall be in accordance with the Canadian Electrical Code, Part I.

Wiring must be done in accordance with the National Electrical Code Article 690 ANSI/NFPA 70. Use Class 1 wiring methods for field

wiring connections to terminals of a Class 2 circuit. Use only 1 4-1 0 gauge AWM wire. Select the wire gauge used based on the protection

provided by the circuit breakers/fuses. Overcurrent protection must be installed as part of the system installation. Refer to the wiring

diagrams provided in this manual for breaker/fuse/GFDI sizes and model numbers.
WARNING: This unit is not provided with a GFDI device. This inverter or charge controller must be used with an external GFDI device as

required by the Article 690 of the National Electrical Code for the installation location.
Use of attachments or accessories not approved by MidNite Solar could result in damage or injury.

Before making any connections verify that the circuit breakers are in the off position including the inverter breaker. Double check all

wiring before applying power.

Содержание Brat

Страница 1: ...nformal coated circuit board for harsh environments 15 Lighting Load control modes with High and Low Voltage Disconnect Load circuit can be paralleled with the PV input to Increase charging power Three stage charging Clear rainproof enclosure with included liquid tight strain reliefs Manual and Auto EQ Solar Clock Mode turns The Brat into a solar clock Dead battery charging Short Circuit and overt...

Страница 2: ...atteries can short circuit them The resulting spark can lead to personal injury or damage to the equipment Provide ventilation to outdoors from the battery compartment when installing vented batteries such as golf cart T 105 batteries The addition of a spill tray is also a good idea Clean all battery terminals Very high currents are drawn from the batteries even a small amount of electrical resist...

Страница 3: ...s cette system Débrancher toutes les interrupteurs avant toute d entretien où nettoyage Ne travaillez pas seul Quelqu un devrait toujours être à proximité pour aider en cas d une situation d urgence Retirer bagues bracelets colliers montres et quelles choses comme ça Il y a risque des blessures graves s il y a un court circuit Cela pourrait ruiner votre journée entière Cette appareil n avoir pas u...

Страница 4: ...n 12 Troubleshooting 13 Ratings 13 Glossary of Terms 13 Wiring Diagrams 14 Warranty 24 Table of Contents Symbols used in this manual Ground Symbol Indicates an earth ground connection Changes from the previous versions of this manual 3 14 15 REV A Production Release 3 17 2015 REV B Clarify Auto EQ description 3 27 2015 REV C Add Lighting Controller info and Low Voltage Disconnect Reconnect levels ...

Страница 5: ...e wire and greater power loss Environment The brat s weatherproof construction gives great flexibility but if it is installed in a very warm location power output may be reduced Visibility of indicator LEDs The Brat should be mounted where the status LEDs are readily visible When you have selected a suitable mounting location simply attach to the selected area with appropriate screws not included ...

Страница 6: ...r Charge Controller Instructions S2 LOAD SWITCH S1 MODE SWITCH TB1 PV BATTERY AND LOAD CONNECTIONS WEATHERPROOFING GASKET WIRING STRAIN RELIEF Shield RESET SWITCH Component Locator No Scale PV WIRES GO HERE LOAD AND BATTERY WIRES GO HERE ...

Страница 7: ...comes from the solar panels or combiner BATT PLUS This connection comes from the Positive connection on the battery BATT MINUS This connection comes from the Negative connection on the battery LOAD PLUS This connection goes out to the Positive connection of the load lighting to be controlled by the Brat LOAD MINUS This connection goes out to the Negative connection of the load lighting to be contr...

Страница 8: ...ight S1 7 Auto EQ Slide the switch up to enable Auto EQ S1 8 PWM DISABLE Slide switch up for On Off charging Reduces EMI Not recommended S1 4 OFF and S1 5 Off Sealed Profile 1 Bulk and Absorb 14 1 Float 13 7 Equalize NA S1 4 OFF and S1 5 On Sealed Profile 2 Bulk and Absorb 14 4 Float 13 5 Equalize NA S1 4 On and S1 5 Off Flooded Profile 1 Bulk and Absorb 14 4 Float 13 2 Equalize 15 5 S1 4 On and S...

Страница 9: ... does not complete Absorb charging at this time it will wait until it does complete Absorb charging to start AUTO EQ That may be later on the same day or in subsequent days If the full EQ cycle does not complete The Brat will try to complete the cycle the next day but only the next day IfAuto EQ is not complete at this point the day counter will reset and try again in thirty days EQ and Auto EQ ch...

Страница 10: ...ven hours at dusk 8 Turns lights on for eight hours at dusk 9 Turns lights on for nine hours at dusk A Turns lights on for three hours at dusk and one hour before dawn B Turns lights on for four hours at dusk and two hours before dawn C Turns lights on for six hours at dusk and two hours before dawn D Turns lights on from dawn to dusk E Turns lights on from dusk to dawn F Turns lights on until Low...

Страница 11: ...d to Float TO STOP AN EQ CYCLE Auto or Manual press and hold the reset button for two seconds NOTE EQ is only available for flooded batteries Attempting to start an EQ cycle with switch S1 set to any sealed battery setting see page 8 will result in an error being displayed on the LEDs and the EQ cycle will not start NOTE If the battery is disconnected while the PV input is active The Brat may cont...

Страница 12: ...turn the load off at 9 30 As the sunset time gets later the turn off time will remain at 9 30 Should dusk come after 9 30 the load would not come on On that sad sad day after the solstice when the daylight hours start getting shorter again the turn off time will remain at 9 30 while dusk could be at 5 13 or earlier The on time adjusts automatically by length of day The Solar Clock works with load ...

Страница 13: ...mpt to start every thirty days AWG American Wire Gauge BATT Battery or Battery Bank Bulk A charging state where all available power goes to the battery until it reaches the Absorb voltage setting EMI Electro Magnetic Interference Electrical noise EQ Equalization charge An extended charge to match charge level on battery cells Float A charging state to maintain a fully charged battery LED Light Emi...

Страница 14: ...Controller Instructions To view this manual in color please visit www midnitesolar com MNEPV Breakers for use with The Brat are available in 1 2 3 4 5 6 7 8 9 10 11 12 15 20 and 30 Amp sizes Larger sizes are available but not for use with The Brat ...

Страница 15: ...Controller Instructions To view this manual in color please visit www midnitesolar com MNEPV Breakers for use with The Brat are available in 1 2 3 4 5 6 7 8 9 10 11 12 15 20 and 30 Amp sizes Larger sizes are available but not for use with The Brat ...

Страница 16: ...Controller Instructions To view this manual in color please visit www midnitesolar com MNEPV Breakers for use with The Brat are available in 1 2 3 4 5 6 7 8 9 10 11 12 15 20 and 30 Amp sizes Larger sizes are available but not for use with The Brat ...

Страница 17: ...Controller Instructions To view this manual in color please visit www midnitesolar com MNEPV Breakers for use with The Brat are available in 1 2 3 4 5 6 7 8 9 10 11 12 15 20 and 30 Amp sizes Larger sizes are available but not for use with The Brat ...

Страница 18: ...Controller Instructions To view this manual in color please visit www midnitesolar com MNEPV Breakers for use with The Brat are available in 1 2 3 4 5 6 7 8 9 10 11 12 15 20 and 30 Amp sizes Larger sizes are available but not for use with The Brat ...

Страница 19: ...Controller Instructions To view this manual in color please visit www midnitesolar com MNEPV Breakers for use with The Brat are available in 1 2 3 4 5 6 7 8 9 10 11 12 15 20 and 30 Amp sizes Larger sizes are available but not for use with The Brat ...

Страница 20: ...Controller Instructions To view this manual in color please visit www midnitesolar com MNEPV Breakers for use with The Brat are available in 1 2 3 4 5 6 7 8 9 10 11 12 15 20 and 30 Amp sizes Larger sizes are available but not for use with The Brat ...

Страница 21: ...Controller Instructions To view this manual in color please visit www midnitesolar com MNEPV Breakers for use with The Brat are available in 1 2 3 4 5 6 7 8 9 10 11 12 15 20 and 30 Amp sizes Larger sizes are available but not for use with The Brat ...

Страница 22: ...4 connectors offer Plug N Play connection to the solar panels and convenient wiring to the rest of the system A combiner with circuit breakers also provides a convenient disconnect for the solar panels Type 3R Rainproof construction allows outdoor installation MNEPV Breakers and MNTS Touch Safe fuses and Fuseholders MidNite Solar MNEPV breakers and MNTS Touch safe fuseholders are agency approved D...

Страница 23: ...ig Baby to over come the Baby Box smallness allowing for a ETL listed 4 position din rail box This box is about twice as wide as the baby box giving you more wiring room It also includes a ground box lug and mounting provisions for our short insulated bus bar as well as a ground bus bar Baby Box Big Baby MNEDCQUAD Box General use powder coated aluminum enclosure for 4 panel mount type breakers fro...

Страница 24: ...3 7207 Purchasers must prepay all delivery costs or shipping charges to return any defective MidNite Solar product under this warranty policy Except for the warranty that the products are made in accordance with the specifications therefore supplied or agreed to by customer MIDNITE SOLAR MAKES NO WARRANTY EXPRESSED OR IMPLIED AND ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR ...

Отзывы: