background image

275ml

Glass tray

FIG.5-1

FIG.5-2

Damaged

TROUBLE SHOOTING PROCEDURES

Before overhauling a microwave oven, you should judge the breakdown and the cause correctly, then you can repair it with
corresponding ways. The overhauling must be proceed in order, any hasty conclusion is not recommendable, otherwise
overworking would be done when repair. The microwave oven may occur compound breakdown due to all kinds of different reasons,
thus, when overhaul, they all should be taken into consideration. Special attention must be given to the microwave leakage and the
electric insulation when examine because they may do harmful to the repairing staff.

.MEANS OF THE BREAKDOWN EXAMINING

    How to examine a microwave oven with breakdown? A better means which demonstrated in practical operating are through
inspecting and listening. On the basis of large amounts of perceptual knowledge, you can judge and analysis the breakdown quickly
and correctly.
1.    Inspection.
       Inspect whether the oven shape is disordered and where is the disordered position, if any. It is normal if the cabinet disordered
       a little, but abnormal if the oven, the door disordered, the door hook broken, the door crooked, or there are too much looseness
       between the door and the oven after the door is closed.
2.    Listening.
       Listening to the voice of the oven operating and the noise of the fan after it conducted. Minor “wen wen” noise, cycling “kala”
       noise and “shishi” noise should be consider as normal. But it is abnormal if the following noise occurred:
        (1) Sound “wenwen” noise.
        (2) Long time “shishi” noise.
        (3) Strike voice like “pipa pipa”.

.SPOT EXAMINING STEPS OF THE MICROWAVE OVEN.

1.    Examine the microwave insulating resistance.
     Measure the insulating resistance with a multi meter or a mega ohmmeter the value should not less than 2 mega ohm.
       Otherwise, part examination should be taken at once. Such as checking whether the motor, the thermal cutout, the transformer
       or the capacitor are electricity leaking.
2.    Examination of the resistance value of the microwave oven.
      Close the door, set the time (the oven is at operating condition but the power plug haven’t been plugged in), measure the two
       feet(L-N)of the power plug with Rx1 grade of a multimeter, the resistance value should be about 2.5 ohm.
      If open circuit occurred, then you must check whether the 8A fuse is broken the primary winding of the transformer is open
       circuit the thermal cutout is open circuit or not, you must check whether the interlock device is put through or all the plugs are
       connected well. If short circuit occurred or the resistance less than 1.5 ohm, you should check whether the primary winding of
       the power transformer is short-circuited or part short-circuited.
3.    Examination of microwave leakage
      Measure the microwave leakage with a microwave leakage Measure. Place a graduate of 275ml water at the middle of the
       glass tray of the oven (FIG.5-1). Close the door, power set high, time set to 3 minutes, press the starting button to operate the
      oven. After rectified the microwave leakage measure, measure around the door crack, those hole position of the window and
       the air vent at four sides of the oven with the probe of the measure. When measure, the moving speed of the probe should not
       exceed 25mm per second, and the measuring direction should be the same with the outing direction of the microwave leakage
       (FIG.5-2).
      When measuring, the ultimate value of microwave leakage of all the measured position should not exceed 1 milliwatt/cm, or
       should be considered as abnormal.
4.    Examine when the oven at operating, but the food can’t be heated.
        (1)   Examine when the lamp is on, the glass tray is cycling, the fan operating in normal;
               Take off the cabinet, starting the oven, measure the plug of the transformer with a multi meter to see whether it is enough
           to 120v.If it is enough to 120v,then the secondary high voltage of the transformer should be examined as FIG.5-3.
               Probe of the Microwave measure

4-1

Содержание EM044KIT-P00K

Страница 1: ...MICROWAVE OVEN MODEL EM044KIT P00K 1000W 120V60Hz SERVICE MANUAL CAUTION BEFORE SERVICING THE UNIT READTHE SAFETY PRECAUTIONS IN THIS MANUAL...

Страница 2: ...ODUCTION 1 2 SAFETY PRECAUTIONS 1 1 SCHEMATIC DIAGRAM HEATING PRINCIPLE OF MICROWAVE TROUBLESHOOTING PROCEDURES 5 1 COMMON BREAKDOWN AND MEANS OF REPAIRING 6 1 CRITICAL PARTS SERVING 7 1 SAFETY CHECKS...

Страница 3: ...aboratory or commercial use It is intended for home use only Do not use for drying clothes linens newspaper or similar non food type items 7 Make sure that all persons using this appliance especially...

Страница 4: ...should not be allowed to accumulate on hood or filter 2 When flaming floods under the hood turn the fan on INTRODUCTION This Microwave Oven service Manual is printed in a loose leaf format Each part...

Страница 5: ...icrowave source and make repairs as necessary 1 Interlock operation 2 Proper door closing 3 Seal and sealing surfaces arcing wear and other damage 4 Damage to or loosening of hinges and latches 5 Evid...

Страница 6: ...2 1 SCHEMATIC DIAGRAM Model...

Страница 7: ...ength among the molecule and changed to microscopic microwave heating Microwave heating not only concerned the nature of the matter itself but also closely connected with the electric field strength a...

Страница 8: ...her the motor the thermal cutout the transformer or the capacitor are electricity leaking 2 Examination of the resistance value of the microwave oven Close the door set the time the oven is at operati...

Страница 9: ...a new one If it is enough to 3 4x check the filament resistance of the magnetron measure the filament plug with the Rx1 grade of a multi meter FIG 5 6 If it is open circuited it indicates the magnetr...

Страница 10: ...ohm slowly Change the rod to different polarity the reading repeat from zero to nine mega ohm FIG 5 11 it means the capacitor is normal If the indicator of the multi meter can t point out from zero t...

Страница 11: ...and the oven are serious loosed after the door closed Magnetron Fig 5 13 Fig 5 14 Fig 5 15 6 The crack of the door shielding net cover Before repairing check whether the above listed point are existed...

Страница 12: ...l one If the resistance value is between 15 22k it indicates the turntable motor is normal then check the connecting shaft weave If the plastic that the shaft insert in has broken a new shaft weave sh...

Страница 13: ...2 Insert the plug securely 3 Change the weave 1 Change the fan motor 2 Change the fan 3 Insert the plug 4 Overhauling them 5 Repairing it 5 The oven can heat within 2 3 minutes but can not heat from t...

Страница 14: ...manufacturer and CDRH FDA immediately 2 Interlock Assembly Replacement and Adjustment 2 1 If you suspect defective primary secondary or monitor interlock switches use your ohmmeter digital or analog t...

Страница 15: ...efore installation 4 2 Perform required checks and tests as described in Chapter 7 before releasing the oven to the owner Conduct a Microwave Leakage Test Refer to Section 7 5 at the magnetron area pr...

Страница 16: ...the operation 3 7 Hold by the handle portion the probe cone spacer perpendicular to the areas under test for RF emissions Move the probe at a speed of no faster than 1 inch per second The areas under...

Страница 17: ...D06 D08 D14 D05 S03 S05 D 00 ASS Y DOOR 1 D 01 ASS Y DOOR FRAME 1 D 02 LATCH 1 D 03 SPRING LATCH 1 D 05 BARRIER SCREEN I 1 D 06 BARRIER SCREEN O 1 D 07 PANEL DOOR 1 D 08 GASKET DOOR 1 D 14 HANDLE 1 S...

Страница 18: ...Motor Fan Guide Fan W02 W03 W01 Z15 Cover Cavity Lamp 4 8 Screw 4 8 7 ST4 8TB S09 CT4 10HwBHC CT4 8TBHC ST4 12PwBHC 4 Screw 4 10 4 10 4 Screw 4 8 4 8 4 12 Screw 4 12 2 S08 S07 S05 ST4 8PBHC 4 8 Screw...

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