background image

ii

RETAIN THIS MANUAL FOR FUTURE REFERENCE.

Middleby Cooking Systems Group • 1400 Toastmaster Drive • Elgin, IL 60120 USA • (847)741-3300 • FAX (847) 741-4406

www.middleby.com

NOTICE:

This Owner's Operating and Installation Manual should be given to the user.  The operator of the oven should be
familiar with the functions and operation of the oven.
This manual must be kept in a prominent, easily reachable location near the oven.
Ovens are shipped from the factory configured for use with natural gas.  If permitted by local, national and
international codes, at the time of installation the oven may be converted to propane gas operation. This conversion
requires the use of at Gas Conversion Kit that is supplied with the oven. For CE-approved ovens, the conversion is
described in the 

Installation  section of this Manual. For domestic and standard export ovens, instructions are

included in the Gas Conversion Kit.

It is suggested to obtain a service contract with a Middleby Marshall Authorized Service Agent.

WARNING

POST, IN A PROMINENT LOCATION, THE EMERGENCY TELEPHONE NUMBER OF YOUR LOCAL GAS

SUPPLIER AND INSTRUCTIONS TO BE FOLLOWED IN THE EVENT YOU SMELL GAS.

Instructions to be followed in the event the user smells gas shall be obtained by consulting the local

gas supplier. If the smell of gas is detected, immediately call the emergency phone number of your

local Gas Company. They will have personnel and provisions available to correct the problem.

WARNING

FOR YOUR SAFETY, DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS

AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.

WARNING

Improper installation, adjustment, alteration, service, or maintenance can cause

property damage, injury, or death.  Read the installation, operation, and maintenance instruc-

tions thoroughly before installing or servicing this equipment.

IMPORTANT

An electrical wiring diagram for the oven is located inside the machinery compartment.

IMPORTANT

It is the customer’s responsibility to report any concealed or non-concealed damage to the

freight company. Retain all shipping materials until it is certain that the equipment has

not suffered concealed shipping damage.

NOTICE

CONTACT YOUR MIDDLEBY MARSHALL AUTHORIZED SERVICE AGENT TO INSTALL AND

PERFORM MAINENANCE AND REPAIRS AND IF NECESSARY TO CONVERT EQUIPMENT

FOR USE WITH OTHER GASES. AN AUTHORIZED SERVICE AGENCY DIRECTORY IS

SUPPLIED WITH YOUR OVEN.

NOTICE

Using any parts other than genuine Middleby Marshall factory manufactured parts relieves the manu-

facturer of all warranty and liability.

NOTICE

Middleby Marshall (Manufacturer) reserves the right to change specifications at any time.

NOTICE

The equipment warranty is not valid unless the oven is installed, started and demonstrated under the

supervision of a factory certified installer.

NOTICE

THIS EQUIPMENT IS ONLY FOR PROFESSIONAL USE AND SHALL BE USED

BY QUALIFIED PERSONNEL.

Содержание PS640G

Страница 1: ...emark of Middleby Marshall Inc All rights reserved Middleby Cooking Systems Group 1400 Toastmaster Drive Elgin IL 60120 847 741 3300 FAX 847 741 4406 PS640 Series Gas Ovens P N 60251 August 2007 PS640...

Страница 2: ...e number of your local Gas Company They will have personnel and provisions available to correct the problem WARNING FORYOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN...

Страница 3: ...ALLY THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE The foregoing shall be Seller s sole and exclusive obligation and Buyer s sole and exclusive remedy for a...

Страница 4: ...s 8 IV ASSEMBLY 9 A Base Pad Legs Casters 9 B Stacking 10 C Restraint Cable Installation 10 D Conveyor Installation 11 E Standoff Installation 11 V FINAL ASSEMBLY 12 VI ELECTRICAL SUPPLY 12 Connection...

Страница 5: ...roducts inside the baking chamber G Machinery Compartment Access Panel Allows access to the oven s interior and control components No user serviceable parts are located in the machinery compart ment H...

Страница 6: ...gd Table 1 4 Gas orifice and pressure specifications for PS640G gas ovens Gas Main Orifice I D Supply Inlet Orifice Manifold Bypass Type PS640G Pressure Pressure Pressure Natural 0 120 6 12 W C 14 9...

Страница 7: ...ent on all sides CAUTION For additional installation information contact your local Authorized Service Agent NOTE There must be adequate clearance between the oven and combustible construction Clearan...

Страница 8: ...N59726 PS640 Single Gas Oven 1 1 PS640 Double Gas Oven 2 1 PS640 Triple Gas Oven 3 1 2 3 4 6 5 1 PARTS LIST FOR SERIES PS640 GAS OVEN INSTALLATION KIT P N 51100 Two required for double oven Three req...

Страница 9: ...1 1 60287 COMPLETE BASE WELDMENT 2 4 37900 0024 TOP PLATE LEG WELDMENT 3 2 22290 0009 SWIVEL CASTER W BRAKE FLAT PLATE 4 2 22290 0010 SWIVEL CASTER FLAT PLATE 5 32 220373 3 8 16 1 HEX SCREW SST 6 32 2...

Страница 10: ...13 HEX SCREW SST 6 32 21416 0001 3 8 FLAT WASHER SS 7 32 21422 0001 3 8 SPLIT LOCK WASHER ZP 8 1 22450 0228 RESTRAINT CABLE ASSEMBLY 9 1 59560 TOP COVER 10 2 59677 SCR MS SL TR HD 10 32 2 1 2 11 2 7A2...

Страница 11: ...83 SPLIT LOCK WASHER ZP 10 16 21172 0004 3 83 16 NYLON INSULATED LOCKNUT ZC 11 8 2001048 1 23 13 x 1 3 8 18 8 HEX CAPSCREW 12 8 A27750 1 23 18 8 FLAT WASHER 13 8 21422 0016 1 23 18 8 LOCK WASHER 14 2...

Страница 12: ...d tempera tures from the outdoors NOTE Return air from the mechanically driven system must not blow at the opening of the baking chamber Poor oven baking performance will result C Other ventilation co...

Страница 13: ...rs supplied in the Installation Kit The locking casters should be installed at the FRONT of the oven The non locking casters should be installed at the REAR of the oven 4 Install the lower oven cavity...

Страница 14: ...el using the screws included in the base pad kit as shown in Figure 2 10 Figure 2 9 Stacking Figure 2 10 Top panel installation C Restraint Cable Installation Because the oven is equipped with casters...

Страница 15: ...2 3 feet 0 6 1 0m with your fingers The drive and idler shafts must rotate smoothly and the belt must move freely without rubbing on the inside of the oven 4 Check the tension of the conveyor belt as...

Страница 16: ...the two screws securing the photo eye assembly to the control box Remove the four nuts securingthephotoeyetothehousing Rotatethephotoeye180 degrees and resecure the photo eye with the four nuts On th...

Страница 17: ...on the wiring diagram CAUTION The terms of the oven s warranty require all start ups conversions and service work to be performed by a Middleby Marshall Authorized Service Agent 13 Figure 2 17 Utility...

Страница 18: ...all start ups conversions and service work to be per formed by a Middleby Authorized Service Agent D PS640 Propane Conversion Two items have to be changed to change the oven to LP 1 Replace main orifi...

Страница 19: ...ng clockwise to increase or counter clockwise to decrease pressure until the desired minimum outlet pressure is obtained 6 Check if main burner lights easily and reliable at minimum pressure 7 Reconne...

Страница 20: ...elow 200 F B Conveyor Time Setting Adjusts and displays the conveyor bake time Dual belt ovens have two displays single units have one C Temperature Control Display Displays the set point of the oven...

Страница 21: ...e temperatures respec tively When the proper temperature is entered push the Enter Reset button The controller will now show the display shown in Figure 3 3 2 Push the ON OFF button to start the oven...

Страница 22: ...ake certain there are no products left on the conveyor in the oven 2 Press the ON OFF button to turn the oven off 3 Open the window to allow the oven to cool faster 4 After the oven has cooled and the...

Страница 23: ...for blockage Clean window Sensor requires maintenance call for service Conveyor will not move SYMPTOM PROBLEM SOLUTION The internal battery needs to be replaced to retain en ergy mode timings A quali...

Страница 24: ...ct the gas supply before moving the oven When all cleaning and servicing is complete 1 If the oven was moved for servicing return the oven to its original location 2 If the restraint cable was disconn...

Страница 25: ...to make sure that it can be reinstalled correctly Example of markings Top Row T1 T2 T3 T4 T5 T6 Bottom Row B1 B2 B3 B4 B5 B6 G Disassemble the air fingers as shown in Figure 4 3 AS EACH FINGERISDISAS...

Страница 26: ...set screw on both of the conveyor drive sprockets Then remove the sprockets from the shaft 11 Check the conveyor configuration as follows High speed conveyors are equipped with large flange bearings a...

Страница 27: ...n tighten the bolts Figure 4 7 Rear panel access Remove eight 8 screws to remove rear panel Blower belt Bearings 2 total Blower motor Loosen four 4 screws to adjust motor position and belt tension Gre...

Страница 28: ...1399 Fan Cooling Rear 9 1 50610 Air Switch 10 1 57288 Motor Blower 11 1 50239 Ignition Module 12 1 60679 Assy Valve Gas Modulating 13 1 60671 Board Signal Cond 0 15VDC 14 1 33983 High Limit Control Mo...

Страница 29: ...SECTION 5 WIRING DIAGRAM Middleby Marshall Model Number G208 240 Volt 50 60 Hz 1 Phase 25 59324 Rev A6...

Страница 30: ...26 NOTES...

Страница 31: ...27 NOTES...

Страница 32: ...njury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTICE During the warranty period ALL parts replacement and servici...

Отзывы: