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18

ENGLISH

II.  MAINTENANCE - MONTHLY

A. Check that the oven is cool and the power is disconnected,

as described in the warning at the beginning of this Section.

B. Remove the crumb trays and drive motor shroud from the

oven.

C. Lift the drive end of the conveyor slightly, and push it forward

into  the  oven.    This  removes  the  tension  from  the  drive

chain.    Then,  remove  the  drive  chain  from  the  conveyor

sprocket.

NOTE

Split belt conveyors can only be removed from the end of

the oven with the drive motor.
Single-belt  conveyor  assemblies  may  be  removed  from

either end of the oven. If it is to be removed from the end

of  the  oven  without  the  drive  motor,  the  drive  sprocket

assembly  must  be  removed.
To remove the drive sprocket (if necessary), loosen the set

screw on the conveyor collar as shown in Figure 4-3.  Then,

pull the sprocket assembly straight out.

D. Slide the conveyor out of the oven, folding it as it is removed.

See Figure 4-4.

E. Remove the end plugs from the oven.
F. Slide the air fingers and blank plates out of the oven, as

shown in Figure 4-5.  AS EACH FINGER OR PLATE IS

REMOVED, WRITE A "LOCATION CODE" ON IT WITH A

MARKER to make sure that it can be reinstalled correctly.
Example  of  markings:
(Top Row)

T1

T2

T3

T4

T5

T6

(Bottom  Row)

B1 B2 B3 B4 B5 B6

G. Disassemble the air fingers as shown in Figure 4-5.  AS

EACH FINGER IS DISASSEMBLED, WRITE THE "LOCA-

TION CODE" FOR THE FINGER ON ALL THREE OF ITS

PIECES.  This will help you in correctly reassembling the

air  fingers.

CAUTION

Incorrect  reassembly  of  the  air  fingers  will  change  the

baking properties of the oven.

H. Clean  the  air  finger  components  and  the  interior  of  the

baking chamber using a vacuum cleaner and a damp cloth.

Refer to the boxed warnings at the beginning of this Section

for  cleaning  precautions.

I.

Reassemble  the  air  fingers.    Then,  replace  them  in  the

oven, using the "location code" as a guide.

J. Replace the end plugs on the oven.
K. Reassemble the conveyor into the oven.  If the drive sprocket

was removed when installing the conveyor, replace it at this

time.

L. Reattach the drive chain.
M. Check the tension of the conveyor belt as shown in Figure

4-6.  The belt should lift between 3-4" (75-100mm).  DO

NOT OVERTIGHTEN THE CONVEYOR BELT.  If necessary,

the belt tension can be adjusted by turning the conveyor

adjustment screws, located at the idler (right) end of the

conveyor.

N. Replace the crumb trays and drive motor shroud.

Figure 4-4 - Removing the Conveyor

Figure 4-5 - Removing Air Fingers and Plates

Figure 4-3 - Removing the Conveyor Drive Sprocket

Loosen conveyor collar

set screw, then pull

sprocket straight out

Figure 4-6 - Checking the conveyor tension

3-4" (75-100mm)

vertical  deflection

Conveyor

tension

adjustment

screws (idler

end only)

Manifold

Inner plate

Outer plate

SECTION 4 - MAINTENANCE

Содержание PS570S

Страница 1: ...00 FAX 847 741 4406 OWNER S OPERATING INSTALLATION MANUAL 2000 Middleby Marshall Inc is a registered trademark of Middleby Marshall Inc All rights reserved PS570S Gas Oven P N 39141 Rev C V1 10 00 Mod...

Страница 2: ...r If the smell of gas is detected immediately call the emergency phone number of your local Gas Company They will have personnel and provisions available to correct the problem FOR YOUR SAFETY Do not...

Страница 3: ...int Cable Installation 9 C Conveyor Installation 9 TABLEOFCONTENTS V FINALASSEMBLY 11 VI ELECTRICAL SUPPLY 11 VII GAS SUPPLY 11 A Gas Utility Rough In Recommendations 12 B Connection 12 C Gas Conversi...

Страница 4: ...mm Overall Depth inc rear shrouds 61 3 4 1568mm 61 3 4 1568mm 61 3 4 1568mm 61 3 4 1568mm Overall Length 106 2692mm 106 2692mm 106 2692mm 106 2692mm Conveyor Width 32 813mm 32 813mm 32 813mm 32 813mm...

Страница 5: ...inimum clearances are specified in the Description section of this Manual WARNING For gas ovens after any conversions readjustments or service work on the oven Perform a gas leak test Test for correct...

Страница 6: ...6 ENGLISH Figure 2 1 Installation Kit Figure 2 2 Base Pad Kit 1 2 3 4 5 1 2 3 4 5 6 7 8 9 10 11 12 13 SECTION2 INSTALLATION...

Страница 7: ...ow 90 1 1 4 dia 9 4 4 4 4 22450 0028 Adjustable leg 6 152mm 10 1 1 1 1 1 33120 0056 Gas pipe 1 1 4 dia X 54 1372mm L 11 1 1 1 1 1 22450 0253 Restraint cable 60 1524mm L 12 1 1 1 1 1 21392 0005 Eyebolt...

Страница 8: ...echanically driven system must not blow at the opening of the baking chamber Poor oven baking performance will result C Other ventilation concerns Special locations conditions or problems may require...

Страница 9: ...faces the rear of the oven 4 Stacktheovencavities Ifnecessary refertotheinstructional videotape provided with the Stacking Lift Kit P N 30580 B Restraint Cable Installation Because the oven is equipp...

Страница 10: ...at this time 6 Install the drive chain between the conveyor drive sprocket and the motor sprocket To install the chain it will be necessary to lift the drive end of the conveyor slightly 7 Install the...

Страница 11: ...correct locations of the crumb trays 2 Install the crumb trays underneath the conveyor as shown in Figure 2 12 First place the inside edge of the tray onto the retainer Then swing the outside edge of...

Страница 12: ...utory authority Certain safety code requirements exist for the installation of gas ovens refer to the beginning of this Section for a list of the installation standards In addition because the oven is...

Страница 13: ...controller Split belt ovens have one controller for eachconveyorbelt labeled FRONT and BACK Digital Temperature Controller Continuously monitors the oven temperature Settings on the Digital Tempertur...

Страница 14: ...made to operate the oven during a power failure 2 Turnthe BLOWER or switch to the ON or I position wait for Press the Up Arrow and Down Arrow Keys as necessary to adjust the set point or Press the Set...

Страница 15: ...ss this key together with the Set Point Key to allow the Set Point to be changed Changes can only be made for 60 seconds Up Arrow and Down Arrow Keys Press these keys to adjust the Set Point up or dow...

Страница 16: ...may be jammed on an object in the oven or conveyor belt or drive chain tension may be incorrect Controls may be set incor rectly Check that the circuit breaker fused disconnect is turned on Check that...

Страница 17: ...he full flow gas safety valve Test the gas line connections for leaks using approved leak test sub stances or thick soap suds 5 Turn on the electric supply circuit breaker s 6 Perform the normal start...

Страница 18: ...air fingers as shown in Figure 4 5 AS EACH FINGER IS DISASSEMBLED WRITE THE LOCA TION CODE FOR THE FINGER ON ALL THREE OF ITS PIECES This will help you in correctly reassembling the air fingers CAUTIO...

Страница 19: ...Replace the conveyor adjustment screws as shown in Figure 4 7 To allow the conveyor belt to be reinstalled later do not tighten the screws at this time 9 Loosen the set screw on both of the conveyor d...

Страница 20: ...t at the seals AVOID OVERGREASING Excessive greasing may harm the bearing 2 Manually turn the blower shaft by pulling on the belt to purge the grease 3 Wipe off any excess grease on the bearings Then...

Страница 21: ...ovens 3b 22450 0230 Brushes Drive Motor for all split belt ovens 4 33984 Kit Thermocouple 5 27170 0263 Assembly Pickup Conveyor Drive 6 27392 0002 Fan Cooling 7 27170 0011 Assembly Burner Blower and M...

Страница 22: ...ERATURE CONTROLLER THERMO COUPLES PURPLE WHT PURPLE BLU WHT BLU ORN WHT ORN AMPLIFIER BOARD INPUT 0 20 mA INPUT 24 VAC MODULATING V A L V E OUTPUT 0 20 VDC BLK BLK YLW BLK BLK WHT RED 1 A TRANSFORMER...

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