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14

SECTION 2
INSTALLATION

RESTRAINT CABLE INSTALLATION

Install the restraint cable assembly on the oven, as shown
in Figure 2-6.

Figure 2-7. MODEL PS536ES TRIPLE OVEN DIMENSIONS

ELECTRICAL JUNCTION BOX

RECOMMENDED MINIMUM CLEARANCES:
Rear of Oven to Wall - 6

″

(150mm)

Non-control End of Oven to Wall - 0

″

Control End of Oven to Wall - 0

″

Figure 2-8. Restraint Cable Assembly Installation

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Содержание PS536-Series

Страница 1: ...Middleby Marshall Marshall Marshall Marshall Marshall AMIDDLEBYCOMPANY PS536 Series Electric Ovens English owner s operating installation manual PS536 Series OVENS Model PS536ES PS536ES Triple PS536E...

Страница 2: ...The warranty is NOT VALID unless the oven is installed started and demonstrated under the supervision of a factory authorized installer NOTICE Contact your authorized Service Agency to perform mainte...

Страница 3: ...ECIFICALLY THERE ARE NO IMPLIED WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE The foregoing shall be Seller s sole and exclusive obligation and Buyer s sole and exclusive remedy...

Страница 4: ...21 II COMPONENT INFORMATION AND LOCATION 22 A Door Safety Switch 22 B Blower Switch 22 C Heat Switch 22 D Temperature Controller 22 E Conveyor 23 MEASURING CONVEYOR SPEED 23 III STEP BY STEPOPERATION...

Страница 5: ...ithlegsandcasters Adoubleoven Figure1 2 consists of two stacked single ovens A triple oven Figure 1 3 consists of three stacked single ovens The lower oven is mounted on a base pad with short legs and...

Страница 6: ...General specifications per oven cavity Weight 400 lbs 182kg Rated Heat Input 17 kW hr Maximum Operating Temperature 550 F 288 C Warmup Time 25 minutes SERIES PS536ES ELECTRICAL SPECIFICATIONS Main Bl...

Страница 7: ...hereas light or shiny objects reflect more heat This is the reason that the inside of a PS536ES Series Oven is light in color To reflect more heat back onto the food product Convection Thispathhastodo...

Страница 8: ...Baffle Outer Plate Inner Plate High Velocity Columns of Air on Food Product II PRINCIPLE OF AIR FLOW Continued B Air Fingers ThePS536ES SeriesOvensareconveyorizedovensthat employ vertical jets of hot...

Страница 9: ...SECTION 1 DESCRIPTION 5 III COMPONENT FUNCTION Figure 1 6 Figure 1 6 PS536ES Series Oven Components Locations...

Страница 10: ...The main burner gas is extinguished when the HEAT switch is set to OFF or O D Window Awindowonthefrontoftheovenpermitsviewingtheitems beingbakedandprovidesaccesstotheovenforitemsthat do not require f...

Страница 11: ...SECTION 1 DESCRIPTION 7 Figure 1 8 Cooling Fan...

Страница 12: ...lank Plate Outer Plate Inner Plate Finger Manifold Assembly Baffle Figure 1 9 Blank Plates two sizes and an Air Finger F2 Blank Plates 1 Blank Plates The Blank Plates are available to install on the p...

Страница 13: ...s is recommended I UNLOADING YourMiddlebyMarshallPS536ES SeriesOvenisshipped partially assembled It will arrive in a carton on a crate Carton size for a PS540 Series Oven is 58 2134mm Long 47 25 1473m...

Страница 14: ...PS536ES PS536ES OF Single Oven Double Oven Triple Oven Additional Cavity INSTALLATION Installation Installation Installation Installation Kit P N Kit P N Kit P N Kit P N 44919 44920 44921 44974 45529...

Страница 15: ...and 2 non braking casters Item 6 CE approved ovens include 4 non braking casters Item 6 SOLELY for the purpose of moving the oven to the installation location Casters are NOT suitable for use as part...

Страница 16: ...STALLATION Figure 2 5 MODEL PS536ES SINGLE OVEN DIMENSIONS ELECTRICALJUNCTIONBOX RECOMMENDEDMINIMUMCLEARANCES Rear of Oven to Wall 6 150mm Non control End of Oven to Wall 0 Control End of Oven to Wall...

Страница 17: ...LLATION 13 Figure 2 6 MODEL PS536ES DOUBLE OVEN DIMENSIONS ELECTRICALJUNCTIONBOX RECOMMENDEDMINIMUMCLEARANCES Rear of Oven to Wall 6 150mm Non control End of Oven to Wall 0 Control End of Oven to Wall...

Страница 18: ...yontheoven asshown in Figure 2 6 Figure 2 7 MODEL PS536ES TRIPLE OVEN DIMENSIONS ELECTRICALJUNCTIONBOX RECOMMENDEDMINIMUMCLEARANCES Rear of Oven to Wall 6 150mm Non control End of Oven to Wall 0 Contr...

Страница 19: ...l 2 51mm ID for 1 2 or 3 ovens with runs up to 200 ft 61m Must be a dedicated line Runs over 200 ft 61m consult factory Propane 2 51mm ID for 1 2 or 3 ovens with runs up to 200 ft 61m Must be a dedica...

Страница 20: ...by local codes VENTILATION HOOD The rate of air flow exhausted through the ventilation system is generally between 1400 and 2500 cu ft min 40 and 70 m3 min but may vary depending on the oven configur...

Страница 21: ...Oven Data Plate IV ELECTRIC SUPPLY FOR ELECTRICALLY HEATED OVENS Power requirements for electrically heated ovens are usually208 240VAC 3 phase 4 wire 3 hot 1ground although ovens built for export ca...

Страница 22: ...Figure 2 13 Installing Rear and End Stops VI CONVEYOR REAR STOP AND END STOP INSTALLATION Locate the conveyor rear stop and end stop in the installationkit Installtherearstopandendstopattheexit end of...

Страница 23: ...rts and electric shock exists in this oven Never disassemble or clean the oven with the BLOWER HEAT switch or any other oven control turned ON or I Turn OFF or O and lockout or tagout all electric pow...

Страница 24: ...esnotsenseairflow off the main blower fan C Heat Switch Turning the HEAT switch to ON or I will initially set up the oven purge circuit After approximately 30 seconds the burner lights After the burne...

Страница 25: ...ing edge of the item to go from the entrance end of the baking chamber to the exit end This should be the conveyor speed shown on the conveyor speed digital control NOTE In Figures 3 4 and 3 5 the ove...

Страница 26: ...tch Figure3 6 tothe ON or I position This starts the conveyor belt moving through the oven Set the conveyor speed for the desired baking time Refer to the following Procedures E F and G 4 Set the temp...

Страница 27: ...belt ovens have one controller for each conveyor belt labeled FRONT and BACK Digital Temperature Controller Continuously monitors the oven temperature Settings on the Digital Temperture Controller con...

Страница 28: ...display and wait for the ACTUAL TEMP light to turn on This al lows you to monitor the oven temperature as it rises to the setpoint 1 Turnthe HEAT and BLOWER swit ches to the OFF O position Note that...

Страница 29: ...with the Set Point Key to allow the Set Point to be changed Changes can only be made for 60 seconds Up Arrow and Down Arrow Keys Press these keys to adjust the Set Point up or down If the Set Point wi...

Страница 30: ...tch is in the ON I position The burner cannot engage until the blowers are in operation Turn the HEAT BLOWER and CONVEYOR switches to the OFF O position Wait for AT LEAST FIVE MINUTES before restartin...

Страница 31: ...ter spray wipe clean only Never use a water hose or pressurized steam cleaning equipment when cleaning this oven NOTICE If the oven is to be removed from its installed location for servicing perform t...

Страница 32: ...MAIN BLOWERMOTORSHAFT DONOTOPERATE OVEN REPLACE COOLING FAN BLADE BEFOREOPERATINGOVEN Seriousdamage could be done to the burner blower motor and or solid state electrical components if oven is operate...

Страница 33: ...our oven first remove all heavy debris withavacuumcleaner Useadampclothforlightcleaning For heavier cleaning of baked on grease and carbon deposits use a non caustic cleaner that will not react with t...

Страница 34: ...removed from the drive end of the oven 6 Begin sliding conveyor out of the oven as shown Figure 4 7 7 Continue sliding the conveyor completely out of the oven folditinhalfandthenplaceittothesideforcl...

Страница 35: ...Slide blank plates straight out Figure 4 9 3 Remove air fingers NOTE Someovenusersrequireacustomfingerarrange ment where the quantity of air fingers may vary You can remove top and bottom fingers and...

Страница 36: ...w The window can be cleaned in place D Reassembly of Air Fingers 1 Air fingers are made up of one inner plate one outer plateandthefingerhousingmanifold Besuretomatchup the markings T1 T2 T3 etc on al...

Страница 37: ...as shown in Figure4 18 Thereisablockingtabontheoutside of the groove which will prevent inserting the finger in the groove if the outer plate is moved away from the flange of the finger manifold 4 Rep...

Страница 38: ...n edges Figure 4 19 Top Finger Incorrect Too Much Space Blank Plate Tab on Outer Plate of Finger Located in Groove Top Finger Incorrect Too Much Space Blank Plate Tab on Outer Plate of Finger Located...

Страница 39: ...E Reinstall End Plugs 1 Reinstall lower end plug Be sure to tighten two wing screws on the end plug 2 Reinstall conveyor 3 Reinstall upper end plug Be sure to tighten two wing screws on the end plug...

Страница 40: ...ue to step 3 below 3 If conveyor belt is still not under proper tension an entire link must be removed Use the following procedure H Conveyor Belt Link Removal to remove a link If conveyor belt is und...

Страница 41: ...nhook the link to be removed 5 Pull up on the belt link section and remove Do not discard the link removed as it may be used for making spare master links NOTE If a section of the conveyor belt is bei...

Страница 42: ...shaft collar Once in place tighten 3 32 set screw 2 Lift conveyor and install drive chain to conveyor drive sprocket and motor sprocket Figure 4 33 3 The angle plate located on the underside of the c...

Страница 43: ...he 3 month mainte nance be performed by an authorized Middleby Marshall technician A Cleaning the Blower Fan Motor To gain access to the blower fan motor open the control cabinet door by removing the...

Страница 44: ...the three screwsfromthecontrolcabinetdoor Tightenallelectrical control terminal screws including the electrical contactor terminal screws as shown in Figure 4 37 Figure 4 37 Figure 4 38 C Ventilation...

Страница 45: ...veyor is removed lay it on a flat surface 2 Remove the two conveyor belts by disassembling the conveyor master links as described in Monthly Mainte nance paragraph H Then remove the two conveyor belts...

Страница 46: ...4 43 8 Loosenthesetscrewoneachconveyordrivesprocket and remove sprockets Figure 4 44 9 Loosen the split locking collar Figure 4 45 10 Remove drive shafts by sliding to right then lifting the left side...

Страница 47: ...g in the proper direction 16 Follow conveyor reassembly instructions in Monthly MaintenanceParagraph F NOTE Itisrecommendedthatthe6MonthMaintenance schedulebeperformedbyaMiddlebyMarshallauthorized ser...

Страница 48: ...P N DESCRIPTION 1 1 47321 DIGITAL TEMPERATURE CONTROLLER 2 1 51067 CONVEYORDRIVEMOTORW PICKUPASSY 3 2 30153 DRIVE MOTOR BRUSHES 4 1 60542 KIT CONVEYOR SPEED CONTROLER 5 1 33984 KIT THERMOCOUPLE 6 6 1...

Страница 49: ...to Section 4 procedure or call your Middleby Marshall Service Agency PROBLEM OVEN BLOWER AND CONVEYOR OPER ATE YET THE OVEN IS NOT HEATING Start the oven again If the oven still does not heat call yo...

Страница 50: ...SECTION 5 TROUBLESHOOTING 46 NOTES...

Страница 51: ...47 ENGLISH SECTION 6 PARTS LIST SECTION 6 PARTS LIST...

Страница 52: ...48 ENGLISH SECTION 6 PARTS LIST...

Страница 53: ...5739 NAMEPLATE MM 11 1 48605 PANEL ROOF 12 4 21256 0008 SCR 10 32X3 8 18 8 SL TRUS S 13 8 48640 ASSY END PLUG MOUNTING PS536 14 16 21296 0005 SCR HX WSHHD 12 14X3 4 SS BSD 15 2 50161 ASSY END PLUG TOP...

Страница 54: ...50 ENGLISH SECTION 6 PARTS LIST...

Страница 55: ...20 7 1 OR 2 3002757 MOTOR CONVEYOR DRIVE 8 1 31504 TFMR 230V P 120V S 200VA 9 1 60836 SWITCH AIR 13 IN WC 10 1 44390 BLOCK TERM 600V 50A 3 POLE 11 1 35145 SWITCH PB MOLVENO 250V 12 1 97525 FAN 230V 13...

Страница 56: ...52 ENGLISH SECTION 6 PARTS LIST...

Страница 57: ...MM STANDARD CARTRIDGE 6 2 50160 GASKET BEARING 7 2 50151 BLOWER SHAFT 8 1 44748 COUPLING BLOWER SHAFT 9 1 44687 MOTOR BLOWER 208 230V 1 2HP 10 1 44688 PLATE MOTOR MOUNTING ITEM QTY P N DESCRIPTION 11...

Страница 58: ...54 ENGLISH SECTION 6 PARTS LIST...

Страница 59: ...1008 SCREW IDLER ADJUSTMENT 21 2 35900 0398 PIVOT PLATE 22 4 21176 0002 LOCKNUT HEX 3 8 16 SS 23 1 51067 ASSEMBLY CONVEYOR MO TOR AND PICKUP INC ITEM 23a 23a 1 50163 PICKUP 24a 1 34128 SPROCKET CONVEY...

Страница 60: ...56 ENGLISH SECTION 6 PARTS LIST...

Страница 61: ...LER ADJUSTMENT 21 2 48755 PIVOT PLATE 22 4 21176 0002 LOCKNUT HEX 3 8 16 SS 23 2 51067 ASSEMBLY CONVEYOR MO TOR AND PICKUP INC ITEM 23a 23a 1 50163 PICKUP 24 2 34128 SPROCKET CONVEYOR DRIVE MOTOR 20T...

Страница 62: ...58 ENGLISH SECTION 6 PARTS LIST ELEMENT...

Страница 63: ...536ES 2 1 50232 WLDMT HTG ELE 240V 17KW 536ES 2 1 50587 WLDMT HTG ELE 380V 17KW 536ES 2 1 50589 WLDMT HTG ELE 480V 17KW 536ES 3 2 27480 0001 BLOCK POWER DIST 2POLES 600V 4 1 31589 LUG TERM LUG CU AL 1...

Страница 64: ...60 ENGLISH SECTION 6 PARTS LIST NOTES...

Страница 65: ...DISYUNTOR CIRCUIT BREAKER TRENNSCHALTERS DISJONCTEUR DISYUNTOR GEBLASESCHALTER GRUN TERRE PATTE CARGA CHARGE LAST LOAD LINE LINEA LIGNE LINIE ROJO ROUGE ROT NEGRO NOIR SCHWARTZ BLACK INTERRUPTOR DE V...

Страница 66: ...TCH FRNT CNTRL HSG SWITCH L H DOOR SWITCH LINKE SEITE TURSCHALTER COTE GAUCHE COMMUTATEUR VERROUILLAGE PORTE LADO IZQUIERDO INTERRUPTOR PUERTA FOR SPLIT BELT APPLICATION ONLY XFMR 230 115 0 2 KVA LINE...

Страница 67: ...RENNSCHALTERS DISJONCTEUR DISYUNTOR v INTERRUPTOR DEL COMPARTIMENTO DE CONTROL DELANTERO INTERRUPTEUR DU PANNEAU DE COMMANDE AVANT VORDERER STEUERGEHAUSESCHALTER PLACA DE CIRCUITOSDEL FILTRO CARTE DEF...

Страница 68: ...e can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment NOTICE During the warranty period ALL...

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