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U3000/U4000 User Manual
43
(Issue 2.0)
6: Troubleshooting
6.1
Overview
If you have a problem with your flow monitoring system it can be due to any of the following:
Faulty instrument
Blank instrument display:
•
Loss of power supply to the instrument.
•
Internal power supply fuse ruptured.
Scrambled instrument display
•
Reboot the instrument by temporarily disconnecting its power supply.
Incorrect setup
A low, or zero, signal could be caused by incorrect set-up such as:
•
Incorrect site data entered into the instrument.
•
Incorrect or non-matching ultrasonic transducers selected for use.
•
Incorrectly fitted transducers – lack of couplant applied, incorrect spacing, insecure attachment.
•
Poor connections between the probes and the instrument.
Application problem
If you are certain that the instrument is healthy and suitably set-up for the current site; and the probes are
properly assembled and fitted correctly, there could be an application problem concerned with the site.
Check such conditions such as:
Poor pipe outer surface quality
•
Uneven surface preventing good surface contact with the transducer.
•
Flaking paint (should be removed).
•
Variable air gap in concrete-covered pipes affecting the ultrasonic signal quality.
Poor internal pipe construction
•
Rough internal pipe walls affecting fluid flow (see roughness factor).
•
Internal welds positioned in the transducer signal path affecting the signal quality.
•
The ‘drippings’ in galvanised-dipped pipes or other irregularities interfering with the signal path.
Incorrect probe location
•
Transducers located too close to bends or valves, disturbing the flow profile.
•
Transducers located too close to insertion probes, disturbing the flow profile.
•
For horizontal pipework transducers should not be positioned on the top of the pipe.
Poor fluid conditions within the pipe
•
Fluid contains bubbles, high particle density or sludge.
•
Air in the top of the pipe.
Low fluid flow within the pipe
•
Pipe obstructions.
•
Malfunctioning valve not opening fully (or closed inadvertently).
Liquid content problems
•
Multiple liquid contents do not comply accurately to expected sound speed criteria.
•
Very hot pipe almost turns water to steam and therefore exhibits the wrong speed characteristics –
could be due to reduced pipe pressure.
•
Flashover – liquid turns into a gas because of lower than required pressure.
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