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MFJ-4416B Super Battery Booster                  

Instruction and Technical Manual 

 

3

INTRODUCTION & FEATURES

 

 
INTRODUCTION 

 
The MFJ-4416B Super Battery Booster is designed with the serious mobile operator in 
mind.  In the mobile environment low battery voltage can cause output signal distortion,   
output power problems and even transceiver resetting.  This low voltage occurs in two 
ways.  First – even low resistance wiring can result in noticeable voltage drop.  And 
second when you turn off your vehicle or remove a typical battery from the charger, the 
battery voltage can drop from the nominal 13.8 volts to 12 volts after a short period of 
time.  With this in mind the MFJ-4416B Super Battery Booster corrects all of these 
problems.  With its high efficiency boost regulator circuitry, it will maintain the desired 
13.8 volts at up to 25 amps peak from voltages as low as 9 volts. 
 

FEATURES 
 
Choice of Input and Output Connections:  

No need to fumble around looking for 

connectors.  The MFJ-4416B gives you a choice of Anderson PowerPole

TM

 connectors or 

5-way binding posts on the input and output. 
 

Adjustable Output Voltage:

   User adjustable output voltage.  Factory set at 13.8 volts 

this voltage is adjustable anywhere from 12 to 13.8 volts.  When setting the voltage at 12 
volts, input voltages greater than 12 volts pass through, but the efficiency is greater.  
Typically saving over 30 watts in heat dissipation during transmit. 
 

Selectable Minimum Input Voltage:  

You have the choice of the minimum input 

voltage the MFJ-4416B will operate on.  Set from the factory at 10 volts you can select 9 
or 11 volts.  This keeps you from possibly over discharging your battery and damaging it.  
It is even latchable so once the voltage drops the Boost Regulator stop until you remove 
the power from the unit. 
 

Audio Alert Feature:  

When enable instantly alerts you when the input voltage drops 

below the preset level. 
 

RF Sampling Port:  

Feed RF from your radio’s antenna line with a “T” connector and 

the unit will automatically sense when the high current demands of transmitting are 
required so no regulator switching efficiency penalties are incurred during receive. 
 

Adjustable RF Delay:  

Adjustable Delay Circuit.  Adjust from .1 to 10 seconds delay 

after removal of RF from the circuit.  Great when using the MFJ-4416B for different 
modes of operation. 
 

Remote Jack:  

Allows sampling of the Input Voltage and the Output Voltage.  Also 

allows for control of the Boost Switch and has an active low output for the Low voltage 
alarm.  Direct connection to the MFJ-4416RC Remote Unit.  

Содержание MFJ-4416B

Страница 1: ...AUTION Read All Instructions Before Operating Equipment MFJ ENTERPRISES INC 300 Industrial Park Road Starkville MS 39759 USA Tel 662 323 5869 Fax 662 323 6551 COPYRIGHT 2006 MFJ ENTERPRISES INC C Model MFJ 4416B VERSION 1A ...

Страница 2: ...ONTROLS AND INDICATORS 5 a TOP INPUTS AND OUTPUTS 5 b SIDE PANEL CONTROLS AND INPUTS 6 6 INTERNAL HEADER AND VOLTAGE CONTROL 7 7 THEORY OF OPERATION 8 8 TYPICAL EFFICIENCY 9 5 MFJ 4416B EASY START INSTRUCTIONS 10 6 IN CASE OF DIFFICULTY 11 7 TECHNICAL ASSISTANCE 11 LIST OF FIGURES Figure 1 Top Inputs and Outputs 5 Figure 2 Side A Controls and Indicators 6 Figure 3 Side B Jack 6 Figure 4 Internal H...

Страница 3: ... Factory set at 13 8 volts this voltage is adjustable anywhere from 12 to 13 8 volts When setting the voltage at 12 volts input voltages greater than 12 volts pass through but the efficiency is greater Typically saving over 30 watts in heat dissipation during transmit Selectable Minimum Input Voltage You have the choice of the minimum input voltage the MFJ 4416B will operate on Set from the factor...

Страница 4: ...e component selections ensure solid performance for years to come Fully covered by MFJ s No Matter What one year limited warranty TYPICAL SPECIFICATIONS Output Current 25 Amps Peak Output Voltage 13 8 Volts at 9 13 8 volts input Before attempting to operate your MFJ 4416B please read the manual thoroughly It contains important details about setting up your unit to obtain the best performance ...

Страница 5: ... Figure 1 MFJ 4416B Top Inputs and Outputs 1 5 Way High Power Binding Post Negative Input 2 Anderson PowerPoleTM Negative Input 3 Anderson PowerPoleTM Positive Input 4 5 Way High Power Binding Post Positive Input 5 5 Way High Power Binding Post Positive Output 6 Anderson PowerPoleTM Positive Output 7 Anderson PowerPoleTM Negative Output 8 5 Way High Power Binding Post Negative Output ...

Страница 6: ...D The LED Illuminates the low voltage trip threshold has been crossed If the latching feature is enabled the MFJ 4416B must be removed from the input voltage source and allowed to discharge to reset the cutout Side B Controls and Indicators 1 2 Figure 3 MFJ 4416B Side B Jacks 1 Remote Jack This Jack allows the MFJ 4416BRC Remote Control and metering unit to be attached to the MFJ 4416B This allow ...

Страница 7: ...factory at 13 8 volts this level is adjustable from 12 to 13 8 volts Audio Alert Enable This jumper enables the audio alert Any time the voltage drops below the level set by the input voltage cutout you will be alerted by the Piezo buzzer To disable remove the jumper Cutout Latch When jumpered the Boost Regulator IC will be shutdown anytime the voltage drops below the level set by the Input Voltag...

Страница 8: ...econdary voltage of the toroidal transformer is the input voltage plus the voltage of the transformer primary windings By doing it this way the transformer only needs to supply the difference of the output voltage and the battery voltage This reduces the power requirements of the transformer and switching FETs The output is then rectified by the Dual Diode D1 Output filtering consists of L2 and si...

Страница 9: ...h If the jumper is placed on the Latching Header then this high level is then inverted and fed back into the input of the comparator which holds the comparators output high Reset of the low voltage disconnect is accomplished by disconnecting the input voltage Typical efficiency at 13 8VDC output and 12VDC output are shown in the tables below Typical Efficiency Output set to 13 8V Vin Iin Vout Iout...

Страница 10: ...ect trips under high demand conditions This can be caused by 2 things First ensure your battery is charged A discharged battery will recover voltage under low current conditions but once current is drawn it will immediately drop below the cutout voltage Second ensure the wiring on the input side of the unit is adequate for the current being drawn and the lengths of the cable run Enable LED fails t...

Страница 11: ...________________________________________________________________ MFJ 4416B Super Battery Booster Instruction and Technical Manual 11 Figure 6 Schematic Diagram ...

Страница 12: ...fective units Technical consultation is available by calling the Service Department at 662 323 0549 or the MFJ Factory at 662 323 5869 4 This warranty does not apply to kits sold by or manufactured by MFJ Enterprises Inc 5 Wired and tested PC board products are covered by this warranty provided only the wired and tested PC board product is returned Wired and tested PC boards installed in the owner...

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