Metso M07 Скачать руководство пользователя страница 12

Adjust the ball open and closed positions by means of the
actuator stop screws located at both ends (see Fig 24).
An accurate open position can be seen in the body flow
bore. Check that the yellow arrow on the actuator indi-
cates the ball flow opening position. 

Keep fingers out

of the flow bore!

There is no need for stop screw adjustment if the actuator is
re-installed in the same valve. Drive actuator piston to the
housing end (open position). Turn the actuator by hand until the
valve is in the open position. Fasten the actuator in this position
as explained above.

Check the stop screw thread tightness. The threads must
be sealed using an appropriate non-hardening sealant, e.g
Loctite 225.
Check that the actuator is functioning correctly. Drive the
actuator piston to both cylinder ends and check the ball
position  and its movement with respect to the actuator
(close: clockwise; open: counterclockwise). The valve
should be closed when the piston is in the extreme
outward position.
If necessary, change the position of the actuator pointing
cover to correctly indicate the valve open/closed position.

6.4

Installing the B1J-series actuator

Spring-return actuators are used in applications where valve
opening or closing movement is needed in case the air supply is
interrupted. The B1J type is used for spring-to-close operation;
the spring pushes the piston towards the cylinder end, the
extreme outward position. In turn, the B1JA type is used for
spring-to-open operation; the spring pushes the piston towards
the housing.

Spring-return actuators are installed in a manner similar to
B1C-series actuators, taking into account the following.

6.4.1 B1J-type

Install the actuator so that the piston is in the extreme
outward position. The cylinder must not be pressurized
and air supply connections must be open. The valve must
be in the 

closed

 position.

6.4.2 B1JA-type

Install the actuator so that the piston is in the cylinder end
position at housing side. The cylinder must not be pres-
surized and air supply connections must be open. The
valve must be in the 

open

 position.

The rest of the installation procedure is the same as in section 6.3.

6.5

Installing other makes of actuators

NOTE:

Metso Automation accepts no responsibility for compatibility
of actuators not installed by Metso Automation.

Other actuators can be installed only if they have an ISO 5211
actuator connection.

7

MALFUNCTIONS

The following Table 3 lists malfunctions that might occur after
prolonged use.

8

TOOLS

In addition to standard tools, the following special tools are
needed. 

For removal of the actuator:
- extractor
For removal of the insert:
- removal tool
For removal of the locked seats:
- detaching tool
For locking of the seats:
- locking tool

These tools can be ordered from the manufacturer. Always  give
the valve type designation when ordering.

9

ORDERING SPARE PARTS

When ordering spare parts, always include the following infor-
mation:

valve type designation (from the name plate or documents)
number of the parts list (or number of this manual), part
number, name of the part and number of pieces required.

Symptom

Possible fault

Toimenpiteet

Leakage through a closed valve

Wrong stop screw adjustment of the actuator Adjust the stop screw for closed position
Damaged ball surface

Turn the ball by 180°

Damaged seat(s)

Replace seat(s)

Ball cannot move freely

Clean the inside of the valve

Irregular valve movement

Impurities between the ball and seats

Flush the valve from the inside
Clean the sealing surfaces and seats mechanically

Leakage through gland packing

Loose packing

Tighten the nuts

Worn-out or damaged packing

Replace the gland packing

Table 3.

Possible malfunctions

12

Содержание M07

Страница 1: ...BALL VALVE Series MBV P P version Installation Maintenance and Operating Instructions 1 MBV 75 en Issue 5 02 ...

Страница 2: ...e M series handwheel operator 11 6 3 Installing the B1C series actuator 11 6 4 Installing the B1J series actuator 12 6 4 1 B1J type 12 6 4 2 B1JA type 12 6 5 Installing other makes of actuators 12 7 MALFUNCTIONS 12 8 TOOLS 12 9 ORDERING SPARE PARTS 12 10 EXPLODED VIEW AND PARTS LIST 13 11 DIMENSIONS AND WEIGHTS 14 11 1 DN 25 40 65 PN 40 14 11 2 DN 50 200 PN 10 16 14 11 3 DN 25 40 65 with hand leve...

Страница 3: ...ce In sizes DN 25 40 65 the stem is installed straight into a groove on the ball surface The valve is tight in both flow directions Tightness is provided by a pressure differential which forces the ball up against the downstream seat Construction details of individual valves are included in the type code shown on the valve identification plate To interpret the type code please refer to the type co...

Страница 4: ...ing The valve meets the requirements of the European Directive 97 23 EC relating to pressure equipment and has been marked according to the Directive 1 7 Recycling and disposal of a rejected valve Most valve parts can be recycled if sorted according to material Most parts have material marking A material list is supplied with the valve In addition separate recycling and disposal instructions are a...

Страница 5: ...this may result in damage or personal injury CAUTION Beware of noise emission The valve may produce noise in the pipeline The noise level depends on the application It can be measured or calculated using the Metso Automation Nelprof computer program Observe the relevant work environment regulations on noise emission CAUTION Beware of extreme temperatures The valve body may be very hot or very cold...

Страница 6: ...s Do not fasten supports to the flange bolting or to the actuator see Fig 12 3 3 Actuator NOTE When installing the actuator on the valve make sure that the valve package functions properly Detailed information on actuator installation is given in section 6 or in the separate actuator instructions The valve open closed position is indicated as follows by an indicator on the actuator or by a groove ...

Страница 7: ...ssure against the packing rings In graphite gland packings tightness is ensured by contact between the gland follower and the packing rings The gland packing 69 must be changed if leakage occurs even after the hex nuts 18 have been tightened The V ring gland packing must be tightened with care because excess force may damage the V rings Make sure that the valve is not pressurized Detach the actuat...

Страница 8: ...and or with a special tool made for this purpose The tool can be ordered from the manufacturer see section Tools Remove the bracket and coupling 4 5 Removing the valve from the pipeline CAUTION Do not dismantle the valve or remove it from the pipeline while the valve is pressurized Make sure that the valve is not pressurized and that the pipeline is empty Make sure that the medium cannot flow into...

Страница 9: ...ing it at the same time around the flow bore axis Handle the ball carefully and place it on a soft surface See Fig 19 Pull the spline driver 4 from the stem 5 and remove the seat 7 from the lower body half 1 Remove the gland follower 9 Push the stem into the body and remove it Remove thrust bearing s 70 secondary stem seal 71 packing rings 69 and body gasket 65 Also remove back seals 63 in ball se...

Страница 10: ...9 on the packing rings 69 Lightly screw the nuts 18 onto the studs 14 Cycle the valve slowly a couple of times to ensure that the ball s position between the seats is correct Tighten the gland follower nuts 10 Nm see also section 4 2 Check the gland packing for leakage when the valve is pressurized and re tighten the nuts carefully if necessary Install the valve in the pipeline as carefully and ac...

Страница 11: ...ate the actuator screws Tighten all screws Adjust the circular movement of the ball with the hexagon screws located at the side of the housing see figure 24 The stop screw for the open position is nearest to the handwheel on the side of the housing and the screw for the closed position is at the opposite end The turning directions for the handwheel are marked on the wheel Check the handwheel by tu...

Страница 12: ...osition The cylinder must not be pressurized and air supply connections must be open The valve must be in the closed position 6 4 2 B1JA type Install the actuator so that the piston is in the cylinder end position at housing side The cylinder must not be pres surized and air supply connections must be open The valve must be in the open position The rest of the installation procedure is the same as...

Страница 13: ...4 1 Spline driver DN 50 400 X 5 1 Stem X 7 1 2 Seat X 8 1 Stem retainer DN 25 40 65 X 9 1 Gland X 12 Stud X 13 Stud X 14 Stud X 16 Hexagon nut X 17 Hexagon nut X 18 Hexagon nut X 25 1 Seat X 36 1 Anti static spring X 62 1 Seat spring X 63 1 2 Back seal X X 65 1 Body gasket X X 66 1 Gasket X X 69 1 Packing X X 70 2 Thrust bearing X 71 1 Stem seal X 75 1 Back up ring X X 76 1 Seat seal X 13 ...

Страница 14: ...0L 150 403 179 300 367 152 4 342 3 4 146 MA200L 200 502 226 360 467 203 2 440 3 4 264 PN 10 16 Type Dimensions in mm NPTF U1 Kg DN A A1 ØB ØB1 ØD K MT050J K 50 178 79 165 153 50 8 168 1 2 13 MT080J K 80 203 99 200 194 76 2 189 1 2 23 MT100J K 100 229 114 5 220 252 101 6 250 1 2 42 MT150J K 150 394 184 285 364 152 4 342 3 4 120 MT200J K 200 457 229 340 460 203 2 440 3 4 212 PN 40 Type Dimensions in...

Страница 15: ... 95 185 320 228 350 25 PN 10 16 Type Dimensions in mm Kg DN A A1 ØB ØB1 H J L MT50J K LR350 50 178 79 165 153 297 220 350 16 MT080J K LR350 80 203 99 200 194 338 241 350 26 MT100J K LR450 100 229 114 5 220 252 428 302 450 45 PN 25 40 Type Dimensions in mm Kg DN A A1 ØB ØB1 H J L MA050L M LR350 50 216 90 165 146 303 220 350 19 MA080L M LR450 80 282 120 200 203 383 281 450 37 MA100L M LR450 100 305 ...

Страница 16: ...l operator M K J V ØB1 G F ø Z Type Dimensions in mm Kg F G J V ØZ M07 196 152 58 39 125 3 M10 297 239 67 52 200 5 M12 357 282 81 67 250 10 M14 435 345 94 90 457 18 M15 532 406 106 123 457 31 M16 642 466 127 154 610 45 16 ...

Страница 17: ...A025M B1C6 25 165 1 80 124 400 260 310 220 203 36 90 1 4 13 MA040M B1C6 40 190 5 87 155 400 260 350 220 225 36 90 1 4 17 MA040M B1C9 40 190 5 87 155 455 315 360 215 226 43 110 1 4 22 MD065M B1C9 65 290 95 185 455 315 382 5 215 235 43 110 1 4 37 MD065M B1C11 65 290 95 185 540 375 401 225 241 51 135 3 8 43 17 ...

Страница 18: ... 2 180 MT150J K B1C20 150 394 184 285 364 840 575 765 270 457 97 215 1 2 198 MT150J K B1C25 150 394 184 285 364 1040 710 825 310 480 121 265 1 2 255 MT150J K B1C32 150 394 184 285 364 1330 910 900 350 517 153 395 3 4 370 MT200J K B1C20 200 457 229 340 460 840 575 910 270 555 97 215 1 2 290 MT200J K B1C25 200 457 229 340 460 1040 710 970 310 578 121 265 1 2 348 MT200J K B1C32 200 457 229 340 460 13...

Страница 19: ...50 1470 415 836 242 610 1 1360 PN 40 Type Dimensions in mm NPT Kg DN A A1 ØB ØB1 F G H I J V X MA050M B1C6 50 216 90 165 146 400 260 390 225 226 36 90 1 4 22 MA050M B1C9 50 216 90 165 146 455 315 385 220 227 43 110 1 4 27 MA050M B1C11 50 216 90 165 146 540 375 475 225 233 51 135 3 8 33 MA080M B1C9 80 282 120 200 203 455 315 465 220 288 43 110 1 4 46 MA080L B1C11 80 282 120 200 203 540 375 480 225 ...

Страница 20: ... V X MA025M B1J8 25 165 1 80 124 560 420 335 220 204 43 135 3 8 24 MA040M B1J8 40 190 5 87 155 560 420 385 220 225 43 135 3 8 29 MA040M B1J10 40 190 5 87 155 650 490 400 225 231 51 175 3 8 42 MD065M B1J10 65 290 95 185 650 490 425 225 241 51 175 3 8 39 MD065M B1J12 65 290 95 185 800 620 460 235 257 65 215 1 2 66 20 ...

Страница 21: ...20 252 800 620 565 235 331 65 215 1 2 102 MT100J K B1J16 100 229 137 220 252 990 760 605 255 346 78 265 1 2 145 MT150J K B1J16 150 394 179 285 364 990 760 755 255 438 78 265 1 2 235 MT150J K B1J20 150 394 179 285 364 1200 935 840 270 457 97 395 3 4 300 MT150J K B1J25 150 394 179 285 364 1530 1200 915 310 480 121 505 3 4 475 MT200J K B1J20 200 457 226 340 460 1200 935 985 270 555 97 395 3 4 392 MT2...

Страница 22: ...B1J32 300 648 324 485 652 1830 1410 1335 350 736 153 540 1 1200 PN 40 Type Dimensions in mm NPT Kg DN A A1 ØB ØB1 F G H I J V X MA050M B1J8 50 216 90 165 146 560 420 375 220 227 43 135 3 8 35 MA050M B1J10 50 216 90 165 146 650 490 405 225 233 51 175 3 8 48 MA050M B1J12 50 216 90 165 146 800 620 440 235 249 65 215 1 2 75 MA080M B1J10 80 282 120 200 203 650 490 485 225 294 51 175 3 8 66 MA080M B1J12...

Страница 23: ...12 TYPE CODE 23 ...

Страница 24: ... Fax 1 508 852 8172 Latin America Av Independéncia 2500 Iporanga 18087 101 Sorocaba São Paulo Brazil Tel 55 15 3235 9700 Fax 55 15 3235 9748 49 Asia Pacific 501 Orchard Road 05 09 Wheelock Place 238880 Singapore Tel 65 673 552 00 Fax 65 673 545 66 Middle East Roundabout 8 Unit AB 07 P O Box 17175 Jebel Ali Freezone Dubai United Arab Emirates Tel 971 4 883 6974 Fax 971 4 883 6836 www metsoautomatio...

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