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Metso Flow Control Inc.

Europe, Vanha Porvoontie 229, P.O. Box 304, FI-01301 Vantaa, Finland. Tel. +358 20 483 150. Fax +358 20 483 151

North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, M A 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172

South America, Av. Independéncia, 2500-Iporanga, 18087-101, Sorocaba-São Paulo, Brazil. Tel. +55 15 2102 9700. Fax +55 15 2102 9748

Asia Pacific, 238B Thomson Road, #17-01 Novena Square Tower B, Singapore 307685. Tel. +65 6511 1011. Fax +65 6250 0830

China, 11/F, China Youth Plaza, No.19 North Rd of East 3rd Ring Rd, Chaoyang District, Beijing 100020, China. Tel. +86 10 6566 6600. Fax +86 10 6566 2583

Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai, United Arab Emirates. Tel. +971 4 883 6974. Fax +971 4 883 6836

www.metso.com/valves

Subject to change without prior notice.

IMO-227 EN

TABLE 9B - Repair Kit Selector (Emission-Pak Valve)

Selecting the right Repair kit is as easy as A-B. Find the valve catalog code from the

nameplate (see Figure 1). Using the information below build the Repair kit number.

Size & Style

Seats

RKN-419

XTZ

eg. 3” 7150 LL 31 22HB XTZ 1 C

Size & Style

RKN-419 - 3 7150

RKN-420 - 4 7150

RKN-422 - 6 7150

RKN-419 - 3 7300

RKN-421 - 4 7300

RKN-423 - 6 7300

RKN-419

3 730S

RKN-421 - 4 730S

RKN-423 - 6 730S

Seats

XTZ -

Xtreme

seats

LGG - PEEK seats

ZTT - TFM seats

TTT - PTFE seats

UUU - UHWMPE seats

BTT - PFA seats

MBT - Barrier seats

WARNING: If the valve you are selecting a Repair Kit for has a “Special Service” tag,

check with your authorized Metso Distributor for help in selecting the correct kit.

Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]

Содержание 7150

Страница 1: ...4 6 DN80 100 150 Series 7300 7380 730S 738S Model C Class 300 Standard Bore 3 4 6 DN80 100 150 Standard and Emission Pak Valves Installation Maintenance and Operating Instructions IMO 227 EN 8 2017 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 2: ...neral 11 7 2 Valve Preparation 12 7 3 Bracket Preparation 12 7 4 Bracket Attachment to Valve 13 7 5 Actuator versus Valve Position 13 7 6 Coupling to Actuator 13 7 7 Bracket attachment to Actuator 13 7 8 Open Close Position Adjustment 14 8 SERVICE SPARE PART 15 Subject to change without notice All trademarks are property of their respective owners 2 IMO 227 EN IMO 8 17 READ THESE INSTRUCTIONS FIRS...

Страница 3: ...ure 6 Maximum minimum shut off pressure temperature 7 Approvals Special Service marking 8 Model 9 Assembly date 1 3 Safety Precautions WARNING DO NOT EXCEED THE VALVE PERFORMANCE LIMITATIONS EXCEEDING THE PRESSURE OR TEMPERATURE LIMITATIONS MARKED ON THE VALVE IDENTIFICATION PLATE MAY CAUSE DAM AGE AND LEAD TO UNCONTROLLED PRESSURE RELEASE DAMAGE OR PERSONAL INJURY MAY RESULT WARNING SEAT AND BODY...

Страница 4: ...m It is not recommended to install the valve with the stem on the underneath side because dirt in the pipeline may then enter the body cavity and potentially damage the stem packing see Figure 3 Figure 3 Avoid this mounting position Refer to the Section 4 MAINTENANCE for stem seal adjustment If there is weepage past the stem seals upon installation it means the valve may have been subject to wide ...

Страница 5: ...CYCLE THE VALVE TO RELIEVE RESIDUAL PRESSURE IN THE BODY CAVITY BEFORE REMOVAL FROM THE PIPELINE C AFTER REMOVAL AND BEFORE ANY DISASSEMBLY CYCLE THE VALVE AGAIN SEVERAL TIMES 4 2 Actuated Valve It is generally most convenient to detach the actuator and its auxiliary devices before removing the valve from the pipe line If the valve package is small or if it is difficult to access it may be more pr...

Страница 6: ...ng 72 and top grounding spring 70 from stem 4 10 Remove the stud nuts 30 disc springs 31 and com pression plate 20 Pay careful attention to the orien tation of the disc springs 31 and make sure they are in the same orientation during re assembly 11 Press the stem 4 from the top into the valve body and remove it through the insert end of the body 12 Remove and discard the thrust bearings 13 and sec...

Страница 7: ...pring 70 from stem 4 13 Remove hex nuts 30 disc springs 31 and compres sion plate 20 Pay careful attention to the orientation of the disc springs 31 and make sure they are in the same orientation during assembly 14 Remove hex nuts 111 and lift the Emission Pak hous ing 101 straight up until the ball end of the stem clears the valve body 1 see Figure 6 and 20 15 Carefully remove and discard the inn...

Страница 8: ...ul not to scratch the stem sealing sur face and press it gently up into the stem bore until resistance is felt from the thrust bearing Holding the stem in place from the bottom and insert the stem seals 8 see Figure 9 for proper v ring orientation over the stem 4 Figure 8 Thrust Bearing Orientations Figure 9 Stem Seal Orientation 9 Place compression plate 20 overstuds 29 Place two disc springs 31 ...

Страница 9: ...an studs 29 and stud nuts 30 of foreign material such as paint thread locker grime and commodity Inspect the threads for damage or defects with appropriate ring or plug gauge Repair any out of tolerance threads or replace in kind Check that nut can be run up and down entire usable portion of the threads See Figure 19 3 Re inspect all components for damage before reas sembling the valve Look for da...

Страница 10: ...0 8 10 3 730S 738S 8 10 4 7150 7180 8 10 4 7300 7380 10 12 4 730S 738S 10 12 6 7150 7180 10 12 6 7300 7380 10 12 6 730S 738S 10 12 TABLE 4 Emission Pak Housing Nut Torques Lubricated Torques ft lbs N m Fastener Size A193 GR B7 A193 GR B8 A193 GR B7M B473 UNS N08020 QQ N 286 Fastener Identification Mark B7 B8 B7M 35 K or 71 M8 21 26 29 35 20 25 27 34 16 20 22 27 12 15 16 20 17 21 23 28 M10 42 51 57...

Страница 11: ...hould be visible If they are not visible the handle is installed upside down 5 Install the handle screw 6 and washer 5 Tighten handle screw 6 to value listed in Table 5 6 Confirm ball is in fully open position 7 Rotate handle bracket 2 until the handle stop con tacts the side of the handle 1 see Figure 13 Figure 13 Handle Stop 8 Tighten the four bracket screws 3 to the values listed in Table 5 9 C...

Страница 12: ...es to actuators Linkage kits that are needed to mount specific Metso actuators to different types and sizes of Jamesbury valves can be identified by Metso or your authorized Metso Distributor WARNING FOR YOUR SAFETY IT IS IMPORTANT THAT THE FOLLOWING PRECAUTIONS BE TAKEN BEFORE INSTALLING THE VALVE AND ACTUATOR BE SURE THE INDICATOR POINTER ON TOP OF THE ACTUATOR IS CORRECTLY INDICATING THE VALVE ...

Страница 13: ...dy been set in the closed position Step 1 under Valve Preparation make sure that the actua tor is also in the closed position EXCEPTION lf mounting a spring return actuator for spring to open operation cycle the valve to the open position and proceed with the actua tor AND valve in the open position 7 6 Coupling to Actuator Key Drive Actuators Figure 15 Install the key 4 into the key slot of the c...

Страница 14: ...OF THE OPEN FLOW PORT LEAVE NO FOREIGN OBJECTS INSIDE THE VALVE WHEN THE VALVE IS ACTUATED THE BALL FUNCTIONS AS A CUTTING DEVICE 7 8 Open Close Position Adjustment NOTE Refer to the appropriate Installation Maintenance and Operating Instructions IMO for specific directions on how to adjust the actuator travel stops or limit switch see Table 7 The actuator travel stops should be adjusted so that t...

Страница 15: ...on A inch mm 3 DN80 3 8 9 53 4 DN 100 1 2 12 7 6 DN 150 3 4 19 1 8 SERVICE SPARE PART We recommend that valves be directed to our service cen ters for maintenance The service centers are equipped to provide rapid turn around at a reasonable cost and offer new valve warranty with all reconditioned valves NOTE When sending goods to the service center for repair do not disassemble them Clean the valv...

Страница 16: ...TEM SEAL 1 8 STEM SEAL 1 13 STEM BEARING FIRE TIRE 2 20 COMPRESSION PLATE 1 22 IDENTIFICATION TAG 1 23 POP RIVET 3 24 STEM BEARING NON FIRE TITE 1 29 BONNET STUD 2 30 BONNET STUD NUT 2 31 DISC SPRING 4 70 TOP GROUNDING SPRING 1 71 BOTTOM GROUNDING SPRING 1 72 RETAINING RING 1 FIRE TITE ONLY Figure 19 Buy www ValinOnline com Phone 844 385 3099 Email CustomerService valin com ...

Страница 17: ...TITE 2 20 COMPRESSION PLATE 1 24 THRUST BEARING NON FIRE TITE 1 29 STUD 2 30 STUD NUT 2 31 DISC SPRING 12 70 TOP GROUNDING SPRING 1 71 BOTTOM GROUNDING SPRING 1 72 RETAINING RING 1 101 EMISSION PAK STEM RETAINER 1 102 STUD 4 103 LANTERN RING SPACER 1 104 STEM SEAL 2 105 STEM RETAINER SEAL INNER 1 106 STEM RETAINER SEAL OUTER 1 109 BEARING 1 110 COMPRESSION RING 1 111 HEX NUT 4 112 INSTRUCTIONAL TA...

Страница 18: ...1 Raised Face Non Fire Tite Non Trunnion 31 Raised Face Fire Tite Non Trunnion 5 sign BODY MATERIAL 22 Carbon Steel WCB 28 Carbon Steel LCC 35 Alloy 20 CN7M 36 Stainless Steel CF8M 71 Monel M35 1 6 sign BALL AND STEM MATERIAL SIZE RANGE 35 Alloy 20 All 36 316 Stainless Steel All 71 Monel All 73 Hastelloy All HB 316 SS 17 4 PH 00 Same as body All Carbon steel not available 7 sign SEAT MATERIAL SIZE...

Страница 19: ... Style RKN 392 3 7150 RKN 393 4 7150 RKN 395 6 7150 RKN 392 3 7300 RKN 394 4 7300 RKN 396 6 7300 RKN 392 3 730S RKN 394 4 730S RKN 396 6 730S B Seats XTZ Xtreme seats LGG PEEK seats ZTT TFM seats TTT PTFE seats UUU UHWMPE seats BTT PFA seats MBT Barrier seats WARNING If the valve you are selecting a Repair Kit for has a Special Service tag check with your authorized Metso Distributor for help in s...

Страница 20: ...rates Tel 971 4 883 6974 Fax 971 4 883 6836 www metso com valves Subject to change without prior notice 20 IMO 227 EN TABLE 9B Repair Kit Selector Emission Pak Valve Selecting the right Repair kit is as easy as A B Find the valve catalog code from the nameplate see Figure 1 Using the information below build the Repair kit number Size Style Seats A B RKN 419 XTZ eg 3 7150 LL 31 22HB XTZ 1 C A Size ...

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