Metal Samples MS2600E Скачать руководство пользователя страница 19

15

 

 

III.

 

Service

 

and

 

Warranty

 

Information

 

 

A.

  

Warranty

 

 

Metal

 

Samples

 

warrants

 

that

 

any

 

part

 

of

 

the

 

MS2600E

 

and

 

accessories

 

which

 

proves

 

to

 

be

 

defective

 

in

 

material

 

or

 

workmanship

 

within

 

one

 

year

 

of

 

the

 

date

 

of

 

original

 

shipment

 

to

 

Purchaser

 

will

 

be

 

repaired

 

or

 

replaced,

 

at

 

Metal

 

Samples

 

option,

 

free

 

of

 

charge.

 

This

 

warranty

 

does

 

not

 

cover

 

(1)

 

probe

 

assemblies,

 

(2)

 

items

 

expendable

 

in

 

nature,

 

or

 

(3)

 

items

 

subject

 

to

 

damage

 

from

 

normal

 

wear,

 

misuse

 

or

 

abuse,

 

or

 

failure

 

to

 

follow

 

use

 

and

 

care

 

instructions.

 

 

All

 

damaged

 

items

 

are

 

to

 

be

 

shipped

 

at

 

Purchaser’s

 

expense

 

to

 

and

 

from

 

Metal

 

Samples

 

which

 

shall

 

have

 

the

 

right

 

to

 

final

 

determination

 

as

 

to

 

the

 

existence

 

and

 

cause

 

of

 

a

 

defect.

 

 

The

 

foregoing

 

shall

 

constitute

 

the

 

sole

 

and

 

exclusive

 

remedy

 

of

 

any

 

purchaser

 

of

 

Metal

 

Samples

 

products

 

for

 

breach

 

of

 

warranty

 

and

 

IS

 

EXCLUSIVE

 

AND

 

IN

 

LIEU

 

OF

 

ALL

 

OTHER

 

WARRANTIES,

 

EXPRESSED,

 

IMPLIED

 

OR

 

STATUTORY,

 

INCLUDING

 

THE

 

IMPLIED

 

WARRANTIES

 

OR

 

MERCHANTABILITY

 

AND

 

FITNESS.

 

IN

 

NO

 

EVENT

 

SHALL

 

METAL

 

SAMPLES

 

BE

 

LIABLE

 

FOR

 

SPECIAL

 

OR

 

CONSEQUENTIAL

 

DAMAGES,

 

OR

 

FOR

 

ANY

 

DELAY

 

IN

 

THE

 

PERFORMANCE

 

OF

 

THIS

 

WARRANTY

 

DUE

 

TO

 

CAUSES

 

BEYOND

 

ITS

 

CONTROL.

 

 

The

 

technical

 

information

 

and

 

suggestions

 

contained

 

herein

 

are

 

believed

 

to

 

be

 

reliable,

 

but

 

they

 

are

 

not

 

to

 

be

 

construed

 

as

 

warranties

 

since

 

conditions

 

of

 

use

 

are

 

beyond

 

our

 

control.

 

 

B.

  

Obtaining

 

Service

 

and

 

Returning

 

the

 

Instrument

 

for

 

Repair

 

 

 

If

 

you

 

experience

 

problems

 

with

 

your

 

instrument

 

please

 

contact

 

the

 

factory

 

at

 

256

358

4202

 

and

 

ask

 

for

 

customer

 

support

 

for

 

instrumentation.

  

Our

 

customer

 

support

 

department

 

will

 

assist

 

you

 

in

 

troubleshooting

 

your

 

instrument.

 

 

Most

 

issues

 

can

 

be

 

resolved

 

over

 

the

 

phone,

 

but

 

in

 

some

 

cases

 

it

 

may

 

be

 

necessary

 

to

 

return

 

your

 

instrument

 

for

 

further

 

evaluation

 

and

 

repair.

  

In

 

this

 

case,

 

please

 

obtain

 

a

 

Return

 

Materials

 

Authorization

 

(RMA)

 

number

 

from

 

the

 

sales

 

person

 

or

 

support

 

technician.

  

This

 

RMA

 

number

 

will

 

ensure

 

that

 

your

 

instrument

 

is

 

routed

 

to

 

the

 

correct

 

department

 

when

 

it

 

is

 

received

 

at

 

the

 

factory.

 

 

After

 

receipt

 

of

 

an

 

RMA

 

number

 

you

 

may

 

pack

 

your

 

instrument

 

for

 

return.

  

Be

 

sure

 

to

 

pack

 

your

 

instrument

 

in

 

a

 

sturdy

 

box

 

and

 

to

 

pad

 

it

 

sufficiently

 

to

 

avoid

 

damage

 

during

 

transit.

  

Also

 

be

 

sure

 

to

 

complete

 

the

 

“Instrument

 

Repair

 

Form”

 

on

 

the

 

next

 

page

 

and

 

include

 

a

 

copy

 

with

 

your

 

repair.

  

This

 

will

 

ensure

 

that

 

the

 

repair

 

department

 

has

 

sufficient

 

information

 

regarding

 

the

 

problems

 

you

 

are

 

experiencing

 

with

 

your

 

instrument,

 

as

 

well

 

as

 

the

 

billing,

 

contact,

 

and

 

return

 

shipping

 

details

 

for

 

the

 

repair.

 

 

Once

 

you

 

have

 

obtained

 

an

 

RMA

 

number,

 

completed

 

the

 

“Instrument

 

Repair

 

Form”,

 

and

 

packed

 

your

 

instrument

 

securely,

 

please

 

ship

 

it

 

prepaid

 

to

 

the

 

following

 

address:

 

 

Metal

 

Samples

 

152

 

Metal

 

Samples

 

Road

 

Munford,

 

AL

 

36268

 

ATTN:

  

RMA#

 

_

 

_

 

_

 

_

 

_

 

 

NOTE:

  

Be

 

sure

 

to

 

list

 

your

 

RMA

 

number

 

in

 

the

 

attention

 

line

 

(shown

 

as

 

blanks

 

in

 

the

 

example

 

above.)

 

 

Содержание MS2600E

Страница 1: ...4 20mA Transmitter Operator s Manual Metal Samples Company A Division of Alabama Specialty Products Inc 152 Metal Samples Rd Munford AL 36268 Phone 256 358 4202 Fax 256 358 4515 E mail msc alspi com Internet www metalsamples com ...

Страница 2: ... ...

Страница 3: ... Area Installation 7 3 Setup and Operation 9 a Probe Selection Switches 9 b Testing the Current Loop 10 i Calibration 10 ii Testing loop output zero 4mA and span 20mA 10 iii Testing the MS2600E with the Meter Prover 10 c Interpreting Data 11 i Metal Loss 11 ii Calculating Corrosion Rate 11 d Commissioning 13 C Maintenance 13 D Troubleshooting 14 III Service and Warranty Information 15 A Warranty 1...

Страница 4: ... ...

Страница 5: ...R probe It is then connected to the probe via a short probe cable See page 5 for mounting diagrams and specifications B Principles of Operation The MS2600E operates on the Electrical Resistance ER technique and is used in conjunction with an ER probe The ER probe utilizes a resistive sensing element manufactured from the material of interest or a close approximation which is exposed to a corroding...

Страница 6: ... faster to corrosion events and upsets compared to traditional ER meters At 16 bit resolution the MS2600E can measure metal loss amounts as small as 0 0015 of the probe life Metal loss readings taken by the MS2600E are converted to a linearized 4 20mA current loop output The 4 20mA signal can be fed into a plant control system or other devices and scaled accordingly to reflect metal loss Then corr...

Страница 7: ... Data PowerRequirements 10 to 28 VDC MaximumProbeCableDistance 30 ft 9 1 m OutputSpecifications 4 20mACurrentLoopOutput Hazardous Location Certifications Intrinsic Safety USA Canada Conforms to ANSI UL Std 60079 0 60079 11 61010 1 CAN CSA Std E66079 0 E60079 11 CAN CSA C22 2 No 61010 1 Class I Zone0 AEx ia IIC T4 Ga Zone 20 AEx ia IIIC T130 C Da 20 C Ta 70 C Europe and Worldwide II 1 G Ex ia IIC T...

Страница 8: ... Transmitter involves the following steps 1 Physical Mounting 2 Electrical Connection 3 Setup and Programming 1 Physical Mounting and Probe Connection When selecting a location to mount the MS2600E it is important to consider the surrounding environment To ensure proper operation Do not mount the MS2600E in a location that exceeds its operating temperature Avoid mounting the MS2600E near sources o...

Страница 9: ...b Remote Mounting When it is not practical to direct probe mount the MS2600E the unit can be remote mounted instead In this case the instrument is mounted to a separate mounting pole using the optional Remote Mounting Hardware Kit The MS2600E is then connected to the ER probe via the optional probe extension cable When possible the MS2600E should be mounted within 10 3m of the probe to keep the pr...

Страница 10: ...ent loop wiring between the MS2600E Transmitter and the control system is determined by the control system supply voltage the electrical resistance of the current loop cable and the load of the control system input If the Transmitter is to be installed in a safe area refer to section c Wiring for a Safe Area Installation for details If the Transmitter is to be installed in a hazardous area refer t...

Страница 11: ...th the control drawing located on page 18 and all of the local area requirements CAUTION When used in Hazardous areas equipment must be supplied with a pre approved power supply unit or approved equipment via a certified intrinsically safe barrier or a galvanically isolated barrier with the following maximum input parameters Ui 28 V Ii 93 mA and Pi 0 65 W Whenever an electrically driven sensor or ...

Страница 12: ...ation of the hazardous environment in question Metal Samples will provide upon request assistance and technical advice in the selection of a repeater safety barrier or its equivalent For most installations Metal Samples recommends the intrinsically safe MTL 5441 Repeater Power Supply The maximum length of the current loop cable that connects the MS2600E Transmitter to the repeater safety barrier i...

Страница 13: ...cation of the current loop connection and DCS program Figure 5 Connector and Switch Details Setting Switch 1 Switch 2 Switch 3 Switch 4 Operating Positions Wire Loop Off On On Off Tube Loop Flush On Off On Off Cylindrical Off Off On Off Test Positions 4mA Output On On Off Off 20mA Output Off On Off Off 4 20mA Sweep On Off Off Off Table 2 Probe Switch Settings Cylindrical probe setting is illustrat...

Страница 14: ...s a Wire Loop type probe at a fixed value To test the MS2600E with the Meter Prover 1 Disconnect power 2 Disconnect the MS2600E from the probe or if the MS2600E is remote mounted disconnect the probe extension cable from the probe 3 Connect the Meter Prover to the MS2600E probe connector stem or to the probe extension cable if the MS2600E is remote mounted 4 Loosen the MS2600E Enclosure Lock Screw...

Страница 15: ...ples probe tag as the Multiplier Figure 6 Metal Samples Probe Tag Figure 7 illustrates the relationship between Loop Current and Metal Loss In this example a probe with a 10 mil life is assumed However the X axis could be changed to represent any Probe Life Figure 7 Output Relationship As seen here the transmitter output begins at 4mA for a new probe zero Metal Loss and increases as the probe elem...

Страница 16: ...to system upsets The ideal time period depends on many factors and will vary from system to system It may take some trial and error to settle on the best time period for your installation In some cases it may be necessary to review the raw Metal Loss data and manually apply the Corrosion Rate formula to periods of interest For example look at the graph below and see how much the calculated Corrosi...

Страница 17: ... MS2600E requires little maintenance However itisimportanttoverifythefollowingitems periodicallytoensurecontinuedsafeoperation CAUTION Before performing any tests or maintenance on the MS2600E ensure that all hazardous area requirements are met Inspection Item Frequency Inspect the enclosure o ring for any signs of damage Replace as necessary Annually Inspect the probe connector o ring for any sig...

Страница 18: ...robe type and refer to Table 2 on page 9 to verify the appropriate switch settings 3 Perform a visual inspection of the circuit boards to look for any signs of mechanical or electrical damage 4 Ensure that all electrical cables and wiring are in good condition 5 Ensure that all electrical contacts are secure and free of corrosion 6 Ensure that there is adequate supply voltage at the 4 20mA Current...

Страница 19: ...ontrol B Obtaining Service and Returning the Instrument for Repair If you experience problems with your instrument please contact the factory at 256 358 4202 and ask for customer support for instrumentation Our customer support department will assist you in troubleshooting your instrument Most issues can be resolved over the phone but in some cases it may be necessary to return your instrument for...

Страница 20: ...own Contact Information for Repair Contact Name Company Phone Number E mail Address Return Shipping Information Recipient Name Company Return Address If different than above Reason for Return Provide as much detail as possible Attach additional pages if required Invoice Instructions For non warranty repairs Invoice me for the repair Requires an open account with Metal samples Reference PO Contact ...

Страница 21: ...17 Appendix A Drawings A Wiring Diagrams Control Drawing Hazardous Area Wiring Diagram Safe Area Wiring Diagram ...

Страница 22: ...BY DESCRIPTION REV DATE DESCRIPTION BY CHKD MUNFORD AL 36268 PHONE 256 358 4202 A DIVISION OF ALABAMA SPECIALTY PRODUCTS INC 152 METAL SAMPLES RD FAX 256 358 4515 C ALABAMA SPECIALTY PRODUCTS INC 2001 A 6 25 14 ADDED PROBE CABLE ASSEMBLY EEW BP DRAWN IN Control Drawing MS2600E High Resolution ER 4 20mA Transmitter EXWDB 000078 1 1 CRT 02 26 14 BP EEW BKF QC BY SDP 4 3 2 1 ER Probe Simple Device OR...

Страница 23: ...DESCRIPTION BY CHKD MUNFORD AL 36268 PHONE 256 358 4202 A DIVISION OF ALABAMA SPECIALTY PRODUCTS INC 152 METAL SAMPLES RD FAX 256 358 4515 C ALABAMA SPECIALTY PRODUCTS INC 2001 A 06 25 14 ADDED PROBE CABLE ASSEMBLY EEW BKF DRAWN IN Safe Area Wiring MS2600E High Resolution ER 4 20mA Transmitter WDB 000082 1 1 02 26 14 BP EEW BKF QC BY SDP 10 28Vdc POWER SUPPLY UNIT DC A A B C F E D A B ER Probe Sim...

Страница 24: ...on Date Changes A 6 29 2014 Initial Release B 7 25 2014 Added X to certificate numbers on page 3 Added X restrictions on page 3 Added CAUTION note on page 4 C 5 5 2015 Changed Current Loop Wiring Harness length from 3 to 33 on page 3 and 6 ...

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