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1.

 

Initial activities 

(USER) 

Procedure to follow on delivery of the METAL-FACH boiler 

 

check if the boiler is complete (Tab 5.1) and if it has not been damaged during delivery 

 

confront your order with the data plate, that is placed on the left or right on the boiler body 

 

read the user's manual carefully as it contains all the information required for safe operation 
of the boiler 

If you happen to encounter any problems, please contact our service department or dedicated 

METAL- FACH service centre. The staff are trained and certified and have access to the original parts 
which ensure proper servicing and boiler installation. 
 

 

 

Schematic 1.1 Serial plate 

2.

 

Applied symbols 

(USER/INSTALLER) 
 

 

ATTENTION! 

Very important piece of information that needs to be read 

 

 

TIP! 

Information that should be read to make operation easier.

 

 

3.

 

General information 

(USER) 

The maintenance and operation documentation is a part of the product that comes with the 

delivered  boiler.  The  Operation  and  Maintenance  Documentation  contains  data  concerning  the 
design,  installation  and  method  of  using  SMART  EKO,  SMART  PLUS  series  boilers  with  a  retort 
burner. A thorough study of the manual enables a proper and safe operation of the boiler. 

 

 

ATTENTION! 

The user is advised to follow all guidelines concerning the appliance given in this 

Operation and Maintenance Documentation, Guarantee Terms as well as in 

generally applicable law.

 

 
Our boilers are shipped assembled. They are tightly attached to a pallet. Some other forms of 

securing the boiler are used e.g. foil wrapping. 

During the shipping, the boiler should be tightly secured (e.g.with transport belts) so that it does 

not  turn  or  move.  The  delivery  should  meet  the  requirements  set  in  the  general  rules  for 
transporting materials. The loading and unloading of the boilers should be carried out using lifting 
devices (fork lift truck) of lifting capacity over 1000kg. 
 

 

Содержание SMART EKO

Страница 1: ...SMART EKO SMART PLUS OPERATION AND MAINTENANCE DOCUMENTATION ENGLISH TRANSLATION OF THE ORIGINAL MANUAL ISSUE II 2019 06 01...

Страница 2: ...rent norms and standards guaranteeing safety and dependable use Using the device in accordance with the provided manual ensures effective and dependable operation The boiler is not meant to be operate...

Страница 3: ...ice 23 Conformity declaration WE UE 25 Warranty Card for the steel boilers central heating water boilers 27 Warranty claim 29 Start up report 31 Start up report 33 List of tables Tab 5 1 Boiler equipm...

Страница 4: ...USER The maintenance and operation documentation is a part of the product that comes with the delivered boiler The Operation and Maintenance Documentation contains data concerning the design installa...

Страница 5: ...the instruction manual of the regulator fan and feeder along as well as the burner ATTENTION METAL FACH reserves the right to implement changes to the parametres equipment and specification of the of...

Страница 6: ...2 15 20 25kW 30kW 180mm does not have a damper The ash pan for waste material from the furnace is situated under the burner The steel door is lined with insulating panels from the inside The boiler is...

Страница 7: ...kW 25 kW 30 kW A 1250 1250 1250 1300 1300 B 545 545 545 590 590 C 1300 1300 1350 1350 1450 D 545 545 615 710 710 E 1100 1100 1150 1150 1250 F 375 375 445 535 535 G G3 4 G3 4 G3 4 G3 4 G3 4 H G11 2 G11...

Страница 8: ...5 Boiler efficiency 91 1 93 3 91 5 91 9 89 3 Single fuel load L 200 200 200 200 200 Fuel Grade II class a1 hard coal compliant with section 5 3 Table 7 of standard PN EN 303 5 2012 Power supply 230V 5...

Страница 9: ...de from noncombustible material Its outlet should be installed under the ceiling of the boiler room The exhaust duct should lead out over the roof and placed in the close vicinity of the chimney No sh...

Страница 10: ...d with adjustable feet The boiler must be set in the vertical position 1 Check that four adjustable feet have been provided 2 Level the boiler in relation to the floor if the position of the boiler is...

Страница 11: ...floorings C3 Easily ignited Asphalt plywood celluloid compound polyurethane polystyrene polyethylene plastics PVC 13 Connecting the boiler to the heating system INSTALLER The connecting of the boiler...

Страница 12: ...l pipe RB Safety pipe T1 Temperature P1 Pressure Schematic 13 2 Connecting boilers to the heating system diagram Tab 13 2 Symbols applied in the schematics Designation Key T Temperature sensor Tk Boil...

Страница 13: ...or 4 Mixer 5 Heater 6 Heating circle 7 Floor heating 8 Central heating pump CO Schematic 13 4 Connecting the boiler to the heating system with Laddomat and buffer 9 Central heating pump CO 10 Hot tap...

Страница 14: ...temperature difference between the hot fumes and cold air proper chimney height the chimney diameter should be no less than 20 x 20 cm chimney properties smooth surfaces inside and outside grout tight...

Страница 15: ...d to keep the fumes temperature 180C above the outside temperature and the water temperature in the boiler should not be lower than 60C In such situation keeping an appropriately low temperature in th...

Страница 16: ...ls must be kept clean The walls and the grates in the burner chamber should be cleaned through the charger and burner doors The boiler exchanger should also be cleaned regularly Convection channels an...

Страница 17: ...cle Sensors Boiler sensor Feeder sensor Hot Tap Water Sensor Controllers MASTER 530 Regulator PLUM 860xx Regulator TECH ST 483Regulator Fan RMS 120 Fan Feeder Motoreducer with engine Feeder motor Feed...

Страница 18: ...ealant on the door Regulate the airflow Regulate the controller or call the helpline Why is there grime in the boiler There are few conditions in which grime collects in the boiler e g wet fuel bad co...

Страница 19: ...ely open The feeder engine is working but not stoking The engine is working but not stoking because the pin is off or the feeding screw is worn off Replace the pin Replace the feeding screw The feeder...

Страница 20: ...ion of cool air If the chimney diameter is too small you can install an extraction fan There is water coming from the convection channels The fuel used is wrong or the humidity is too high Combustion...

Страница 21: ...20...

Страница 22: ...e guidelines given in the appliance s Operation and Maintenance Documentation 5 Performance of first boiler start up within 6 months from the date of the appliance s installation by the fitter in acco...

Страница 23: ...y a specialized company indicated by the Guarantor 6 Performance of the obligations arising from the guarantee will occur within 14 work days counting from the date on which the appliance is made avai...

Страница 24: ...23 Confirmation of performance of inspection guarantee repair maintenance service Item no Date of performance Description of performed activities Contractor s signature and seal 1 2 3 4 5 6 7 8 9...

Страница 25: ...24 10 11 12 13 14 15 16 17 18 19 20...

Страница 26: ...W 2 Norm PN EN ISO 12100 2012 Safety of machinery Basic concepts principles for design part 1 Basic terminology Methodology 3 Norm PN EN 1708 1 2010 Welding Basic welded joint details in steel Part 1...

Страница 27: ...26...

Страница 28: ...ms pursuant to the act of 29 August 1997 on personal data protection consolidated text Journal of Laws of 2014 item 1182 The User has the right to access their personal data correct them demand cessat...

Страница 29: ...28...

Страница 30: ...ty in accordance with the Personal Data Protection Act dated 29 08 1997 Dz Ust No 133 item 883 legible signature of Purchaser The Producer is obligated to take warranty actions within 14 days from rec...

Страница 31: ...30...

Страница 32: ...is correct Boiler start up Valid Invalid Comments The hydraulic connection to the system is tight Fireman Stra ak system test if installed Checking the connection between the fuel feeder and boiler S...

Страница 33: ...g the boiler you should remember TECHNICIAN S NAME ADDRESS COMPANY SEAL OWNER S NAME ADDRESS CONTACT NUMBER Training on boiler regulator and combustion control Blower rpm Boiler maintenance chapter 20...

Страница 34: ...screw rotation is correct Boiler start up Valid Invalid Comments The hydraulic connection to the system is tight Fireman Stra ak system test if installed Checking the connection between the fuel feed...

Страница 35: ...g the boiler you should remember TECHNICIAN S NAME ADDRESS COMPANY SEAL OWNER S NAME ADDRESS CONTACT NUMBER Training on boiler regulator and combustion control Blower rpm Boiler maintenance chapter 20...

Страница 36: ...35...

Страница 37: ...36...

Страница 38: ...METAL FACH JACEK KUCHAREWICZ UL SIKORSKIEGO 66 16 100 SOK KA TEL 48 85 711 94 54 WWW METALFACH COM PL SERVICE INFOLINE CALL US 48 663 453 222 WRITE TO US p czepiel metalfach com pl...

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