Mestek Space Pak ESP-2430D Скачать руководство пользователя страница 15

At the plenum in the location selected for attaching the
supply tubing, cut a 2" diameter hole in the plenum with
the Space-Pak plenum hole cutter (see Figure 2.24).

This hole should be cut on the side approximately at a 
20° downward angle to eliminate strain on the plenum
take-off when tubing is attached. Rotate the cutter as
pressure is applied to force the serrated edge through the
aluminum foil and insulation. Remove the hole cut-out
from the plenum. Make sure there is no “flap” left 
inside plenum that could block hole during operation.

Place the plenum take-off gasket on the back side of the
plenum take-off and insert the assembly into the hole in
the plenum (see FIgure 2.25).

NOTICE: Gasket must be installed to seal plenum
take-off to prevent air leakage.

Orient the plenum take-off to match the curvature of the
plenum duct. Hand insert the four plenum take off
fasteners one at a time and using the Space-Pak pliers,
snap the fasteners into place until they lock in place (see
Figure 2.26).

NOTICE: All four fasteners must be installed to
assure air tight fitting between plenum take-off and
plenum.

15

At the plenum, all supply tubing connections must be a
minimum of 18" from any plenum tee, plenum elbow, the
fan coil unit or another supply tubing connection.

Individual supply tubing runs must be a minimum of 
6-feet, even if the distance between the sound
attenuating tubing and plenum is less than 6 feet.

Supply tubing comes in 100-foot sections and may be 
cut to length with a knife or fine tooth hacksaw.

For each supply tubing run, estimate and cut the length
of tubing that will be needed between the plenum and
sound attenuating tubing. At the open end of the supply
tubing which will attach to the sound attenuating tubing,
install a kwik-connect (see Figure 2.22). First, push back
the cover and the insulation exposing the inner core.
Second, twist a kwik-connect into the inner core. Third,
pull down the insulation and cover, and tuck it into the
deep groove on the back of the kwik-connect. Fourth,
wrap the connection securely with tape.

When finished, simply twist together (see Figure 2.23)
the kwik-connect on the sound attenuating tubing, and
wrap the connection securely with tape.

After attaching the supply tubing to the sound attenuating
tubing, bring the open end of the tubing to the plenum.

4" MINIMUM RADIUS

FIGURE 2.21: MINIMUM TUBING BEND

AA

AA

AA

FIGURE 2.22: KWIK-CONNECT INSTALLATION

FIGURE 2.23: CONNECTING TUBING

AAAA

AAAA

AAAA

AAAAAA

20°

FIGURE 2.24: CUTTING HOLE IN PLENUM

PLENUM

GASKET

FIGURE 2.25: TAKE-OFF INSTALLATION

Содержание Space Pak ESP-2430D

Страница 1: ...Installing Air Distribution Components SECTION 3 START UP OPERATION Sequence Of Operation Prior To Start Up System Start Up Adjustements Charging Cooling Only Systems SECTION 4 MAINTENANCE Before Each Cooling Season If System Fails To Operate Parts List 12 13 17 17 17 17 18 18 19 IN UNITED STATES 260 NORTH ELM ST WESTFIELD MA 01085 413 564 5530 FAX 413 564 5815 IN CANADA 5211 CREEKBANK ROAD MISSIS...

Страница 2: ...he Space Pak system is covered by the following U S Patents 3 507 354 3 575 234 3 596 936 3 605 797 3 685 329 4 045 977 4 698 982 926 673 and Canadian Patents 891 292 923 935 923 936 CODE COMPLIANCE Fan coil unit installation must conform to the require ments of the local authority having jurisdiction or in the absence of such requirements to the National Board of Fire Underwriters regulations Fan...

Страница 3: ...a is for ESP 4860D PLENUM DUCT SPC 13 8 Rigid 9 I D 11 O D fiberglass with aluminum vapor barrier Each section is 6 feet long PLENUM TEE SPC 14 4A Same construction as duct PLENUM ELBOW SPC 19 4 Same construction as duct 14 Radius Rigid 90 PLENUM END CAP SPC 16 10 Insulated metal cap SUPPLY TUBING SPC 25 100 Flexible insulated 2 I D and 3 1 4 O D Each section is 100 feet long INSTALLATION KIT SPC ...

Страница 4: ...OR ESP 4860 ONLY PLENUM FAN COIL UNIT PLENUM FAN COIL UNIT PLENUM FAN COIL UNIT PLENUM FAN COIL UNIT FIGURE 1 2 PLENUM TUBING LAYOUT EXAMPLES FOR GUIDANCE ONLY The blower coil unit is designed to operate with a total external static pressure of 1 5 inches of water column minimum 1 0 maximum 1 5 Excessive static pressure increases the air flow in individual runs and may cause some or all terminator...

Страница 5: ...tal discharge is acceptable but is sometimes more difficult to install Two excellent spots for horizontal discharge are in the soffit area above kitchen cabinets see Figure 1 4 and in the top portion of closets see Figure 1 5 Terminators should always be out of normal traffic patterns to prevent discharge air from blowing directly on occupants And they should not be located directly above shelves ...

Страница 6: ... pan or optional float switch Follow local code requirements 11 5 16 6 3 1 2 1 5 8 7 1 B C 28 1 2 30 1 5 8 5 1 2 A 2 1 2 D 14 MODEL A B C ESP 2430D 24 1 8 12 16 7 8 ESP 3642D 33 1 8 16 1 2 24 1 4 ESP 4860D 43 1 8 21 1 2 34 1 8 D 15 3 8 16 1 2 21 1 2 3 8 SWEAT LIQUID 7 8 SWEAT SUCTION 10 7 8 I D SUPPLY 3 4 N P T DRAIN CONN 8 MIN CLEARANCE 12 MIN CLEARANCE 38 MIN CLEARANCE ELECTRICAL CONTROL BOX RET...

Страница 7: ...3 VERTICAL AIR FLOW UNIT DIMENSIONS AND CLEARANCES CLAMP BAND CLAMP BAND RETURN AIR BOX WITH GRILL FILTER SPACE PAK FAN COIL UNIT FLEXIBLE RETURN DUCT 90 BEND 48 PLATFORM FIELD ERECTED AS SHOWN IN STEP 4 SUPPLY AIR OUTLET ALTERNATE LOCATION SUPPLY AIR OUTLET FIGURE 2 4 TYPICAL UNIT INSTALLATION 14 Ft MAXIMUM FLEXIBLE RETURN DUCT FAN COIL UNIT AAAA AAAAAA A A A A A A SUPPORT RETURN AIR BOX 90 90 2 ...

Страница 8: ... 6 VERTICAL AIR FLOW UNIT INSTALLATION Select exact location for return air box Avoid installing box in dining room living room kitchen etc unless return air duct can be installed with 180 bend accomplished by splicing two return air ducts together For attic installations to raise fan coil unit up through opening cut return air opening 141 2 wide by 27 long for the ESP 2430D and the ESP 3642D and ...

Страница 9: ...e to each side of the blower housing outlet Align the holes in the flange with the holes in the housing and attach with screws supplied 8 Drill out the four 4 screw holes in the top panel securing the removed cover plate to 1 4 inch diameter 9 Make a 2 long cut in the top panel insulation from each corner of the opening toward the sides of the unit to prepare for Step 11 10 Reposition the top pane...

Страница 10: ...10 12 10 14 6 13 7 9 8 11 9 14 5b FIGURE 2 9B GASKET SUPPLY AIR PLENUM FLANGE MOUNTING SCREWS 4 SUPPLIED FIGURE 2 8 AAAA AAAA AAAA AAAA AAAA 2 2 3 4 5a 2 2 FIGURE 2 9A ...

Страница 11: ...t of the unit Do not secure the unit to the platform as the weight of the unit will hold it in position STEP 5 CONNECTING REFRIGERANT LINES Connect refrigerant lines from the outdoor condensing unit to the fan coil unit in accordance with its manu facturer s sizing recommendations for the length of the piping run Proper line sizing is critical to the operation of the system Always use proper brazi...

Страница 12: ...nit Connect power supply to Terminals L1 hot and L2 hot on the high voltage terminal block Connect a ground wire to the equipment ground terminal located next to the high voltage terminal block SUPPLY VOLTAGE 208 230 60 1 G FAN MOTOR FAN CAPACITOR 208V INPUT 4 5 FR1 CONTROL BOX TRANSFORMER H VOLTAGE T BLOCK WHT BLK GRD LEAD TO MOTOR BASE 24V OUTPUT EQUIP GRD L VOLTAGE T BLOCK BLU YEL BRN BRN BLK B...

Страница 13: ...he unit Continue to assemble plenum duct making sure shiplap joints see Figure 2 15 are snug and taped securely Remember for the ESP 4860D system a plenum tee must be installed 18 minimum from the fan coil unit before continuing plenum duct run see air distribution system requirements in Section 1 of this manual Plenum tee and elbow fittings may be installed at any point in the plenum duct run If ...

Страница 14: ...gure 2 20 If the terminator is to be used in a floor location then field fabricate a small screen 11 2 square 1 4 x 1 4 20 gauge galvanized wire screen and place screen over opening on the back of the terminator prior to twisting on the kwik connect on the sound attenuating tubing NOTICE Do not shorten sound attenuating tubing length The result would be unacceptable noise Push the free end of the ...

Страница 15: ... of 18 from any plenum tee plenum elbow the fan coil unit or another supply tubing connection Individual supply tubing runs must be a minimum of 6 feet even if the distance between the sound attenuating tubing and plenum is less than 6 feet Supply tubing comes in 100 foot sections and may be cut to length with a knife or fine tooth hacksaw For each supply tubing run estimate and cut the length of ...

Страница 16: ...AAA RETURN AIR BOX RETURN AIR FILTER GRILL AAAA AAAA FIGURE 2 28 RETURN AIR BOX INSTALLATION Remove the grill and the filter from the grill frame Insert the frame into the box and mount in place with the screws provided through a hole at each corner of the frame Finally place the air filter into the frame and replace the grill Turn the latches a quarter turn to lock the grill in place Slide a clam...

Страница 17: ...N 3 START UP OPERATION 4 Check that system static pressure is within acceptable limits minimum 1 0 W C maximum 1 5 W C Static readings must be taken in the plenum a minimum of 18 or after the tee on ESP 4860D systems from the fan coil unit plenum tees or elbows but before any supply run 5 Check that blower motor amp draw compares with fan coil unit rating plate Amp draw shown on plate is the FLA o...

Страница 18: ...ystem be properly charged to avoid an overcharged system but also to ensure that the system operates as efficiently as possible and delivers full capacity SECTION 4 MAINTENANCE 3 Check that unit condensate drain is clear and free running and plug is in cleanout 4 For outdoor condensing unit follow manufacturer s maintenance instructions 5 Follow System Start Up Adjustments procedures in Section 3 ...

Страница 19: ...63 1 Expansion Valve 27 3164 1 Expansion Valve 02 4352 1 5 Transformer BM 2528 1 1 1 6 Motor 27 3236 1 Motor 27 3237 1 Motor 27 3238 1 7 Blower Wheel 27 8032 1 Blower Wheel 27 8033 1 1 8 Plenum Ring Assembly BM 7360 1 1 1 9 Terminal Block L V 27 3051 1 1 1 10 Terminal Block H V 27 3056 1 1 1 11 Access Panel BM 7361 1 1 1 12 Fan Relay 27 3322 1 1 1 13 Float Switch Optional BM 6917 1 1 1 19 3 4 11 1...

Страница 20: ...anship of the installer of the Product This limited warranty is conditional upon a shipment to the Manufacturer of that part of the Product thought to be defective Goods can only be returned with prior written approval from the Manufacturer All returns must be freight prepaid b determination in the reasonable opinion of the Manufacturer that there exists a defect in material or workmanship Repair ...

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