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8 

 

 

 

 

 

 

 

2.4

 

How to replace or repair the

 Front Section Assembly 

The front section assembly is composed of the front frame, the controller, 
the shroud, the front wheel assembly, the tiller assembly, the frame clasper, 
and so on. 
Press the black clasper 

(1.09)

 to separate the front and rear section

. 

[See 

Illus. 10] 

2.4.1

 

To replace the front shroud 

[see Illus. 08]

 

◆

 

When to replace the shroud? 

◇

 

The shroud is broken. 

◆

 

How to replace the shroud? 

◇

 

Please proceeding following steps.

 

1. Loosen screws 

(7.29)

 and take the foot matt 

(7.28)

 off. 

2. Use screw driver to loosen six screws 

(7.27)

 and then 

remove/replace the shroud 

(7.21)

. 

2.4.2

 

To replace the front wheel assembly 

[See Illus. 09]

 

 

When to replace the front wheel assembly? 

◇

 

The front wheel assembly is worn out, pierced, or deformed. 

◆

 

How to replace the front wheel assembly? 

◇

 

Please proceeding following steps. 

Содержание S237

Страница 1: ...Merits S539 237 Service Manual Jan 27 2010V1...

Страница 2: ...ear frame P7 2 4 How to replace or repair the Front Section Assembly P8 2 4 1 To replace the front shroud P8 2 4 2 To replace the front wheel assembly P8 2 4 3 To replace the controller P8 2 4 4 To re...

Страница 3: ...The seat body is worn out pierced scratched or out of shape How to replace the seat body Please proceeding following steps 1 Push down the seat free bar 4 08 to release the seat assembly 4 1 from the...

Страница 4: ...2 Illus 01 Illus 02...

Страница 5: ...roceeding following steps 1 Use screwdriver to loosen 8 screws 9 42 to open the cover assembly 2 Unplug the harness 9 41 loosen nut 9 38 and then remove the conducts 9 37 3 Remove replace the battery...

Страница 6: ...and so on Press the black clasper 1 09 to separate the front and rear section See Illus 10 2 3 1 To replace the rear shroud See Illus 04 When to replace the rear shroud The rear shroud is out of shap...

Страница 7: ...rced How to replace the driven wheel assembly Please proceeding following steps 1 Remove the hub cap 4 72 2 Loosen the nut 4 74 and washer 4 73 3 Remove replace the driven wheel 4 71 2 3 4 To replace...

Страница 8: ...6 Illus 04 Illus 05...

Страница 9: ...ause of the deformed rear frame How to replace the rear frame Please proceeding following steps 1 Remove the rear shroud See 2 3 1 2 Remove the anti tip wheel See 2 3 2 3 Remove the driven wheel See 2...

Страница 10: ...lace the front shroud see Illus 08 When to replace the shroud The shroud is broken How to replace the shroud Please proceeding following steps 1 Loosen screws 7 29 and take the foot matt 7 28 off 2 Us...

Страница 11: ...screws 1 39 and then remove replace the controller 1 38 2 4 4 To replace the frame clasper See Illus 10 When to replace the frame clasper The frame clasper is deformed or out of shape The front and r...

Страница 12: ...Remove the controller See 2 4 2 3 Remove the frame clasper See 2 4 3 4 Remove the front wheel assembly See 2 4 4 5 Remove the tiller assembly See 2 5 1 6 Romove the seat post assembly See 2 1 1 7 Loo...

Страница 13: ...11 When to replace the tiller assembly The tiller assembly is deformed or out of shape Any part of control panel is not working properly How to replace the tiller assembly Please proceeding following...

Страница 14: ...able resistance Please proceeding following steps 1 Use hex tools to loosen the set screw 5 76 2 Remove replace the throttle lever 5 75 3 Loosen set screws 5 71 4 Remove throttle lever spring set 5 70...

Страница 15: ...s 11 When to replace the key or key switch The key or key switch is not working properly How to replace the key or key switch Please proceeding following steps 1 Pull the key 5 63 out 2 Lossen the nut...

Страница 16: ...14 7 Replace the upper cover 5 51 Illus 11...

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