background image

04.2020

3-3

Owner’s Manual: Corrugated Hopper Combos

®

The following information provides specifications 
and general guidelines for construction of 
concrete slabs for supporting bins.

It is very important that close attention be given 
to site preparation and soil conditions in order to 
provide a good base for the concrete slab.

Items to be aware of include but are not limited 
to the following:

1.

Soil Conditions:

Sod  and other organic material must be
removed before laying down the gravel fill.
Positive drainage must be provided to drain
excessive moisture away from the concrete
slab.

The  concrete slab is designed for load
stresses on soils with minimum allowable
soil bearing capacity of 1500 psf.

The engineer is not responsible for concrete
slab performance on soils with lower than
specified bearing capacity or soils that are
unsuitable for supporting a concrete pad.

Soil  conditions should be assessed on the
basis of soil tests, or of the performance
history of similar structures in your local
area.

2.

Slab Structures:

The following specifications must be followed 
to construct a concrete slab to meet the load
and stress carrying requirements:
- The concrete must have a minimum 28

day strength of 3000 psi (1361 kg).

- Use sulphate resistant cement where

required by soil conditions.

- Do not pour concrete on frozen ground

or in an excavation that contains ice,
snow, excessive moisture or when the air
temperature is below 4°C (40°F).

3.

Foundation Specifications:

a. All foundations must be designed on

leveled soil with a bearing capacity of
3,000 psf (14,646 kg/m²). When in doubt,
consult a local engineer or architect.

b. All soil or organic material on the site of

the foundation must be excavated and
replaced by porous frost-proof material
to provide proper draining under
foundation and reduce frosting problems
(gravel, sand, ballast, crushed stone).
This underlying basis is then compacted
and covered with polyethylene plastic
which acts as a moisture barrier.

c. Once the forms have been prepared,

begin the placement of reinforcement
rods in the foundation (see foundation
drawing details). The reinforcement
rods offer their greatest strength when
they have been joined together, either
by weld or wire. 6 x 6” (15.24 x 15.24
cm) wire mesh or 10M (#3) at 12” O/C
each way covering the entire area of
the foundation, completes preparation
before beginning concrete pouring.

d. Concrete must have a minimum

compressive strength of 3,000 psi (20.7
MPa) after 28 days.

e. Approximative concrete volume

quantities found in the corresponding
table.

f. Foundation surface must be level.

Columns must be shimmed in uneven
circumstances.

g. Follow general concrete best practices

and guidelines. Wait a minimum of 7
days to install the bins on concrete. It
is recommended to wait 28 days until
filling the combo hopper bin, to ensure
full concrete strength is achieved.

3.3  CONCRETE SLAB CONSTRUCTION

Содержание 1505 SC

Страница 1: ...CORRUGATED HOPPER COMBOS OWNER S MANUAL...

Страница 2: ...erstand ALL Safety and Maintenance information presented in this manual Review this information annually before the season start up Make these periodic reviews of SAFETY and USAGE a standard practice...

Страница 3: ..._ Invoice Date ___________________________________ WARRANTY REGISTRATION FORM Important Please send this form to the Meridian Manufacturing Inc location which built this product being registered If yo...

Страница 4: ...This page intentionally left blank...

Страница 5: ...reparation 2 4 2 7 Operating Safety 2 5 2 8 Maintenance Safety 2 6 2 9 Lock Out Tag Out Safety 2 6 Section 3 SITE AND INSTALLATION 3 1 3 1 Bin Location 3 1 3 2 Bin Foundation 3 2 3 3 Concrete Slab Con...

Страница 6: ...iv 04 2020 Owner s Manual Corrugated Hopper Combos This page intentionally left blank...

Страница 7: ...if you need assistance information or additional replacement copies or a digital copy of this document Information provided herein is of a descriptive nature Consistent with Meridian s policy of conti...

Страница 8: ...1 2 04 2020 Owner s Manual Corrugated Hopper Combos This page intentionally left blank...

Страница 9: ...or death Indicates a hazardous situation that if not avoided will result in death or serious injury This signal word is limited to the most extreme situations Typically for machine components which f...

Страница 10: ...safety and usage instructions in this document and to follow them An untrained worker exposes himself and bystanders to possible serious injury or death Think SAFETY Work SAFELY 2 2 GENERAL SAFETY Re...

Страница 11: ...to do so safely is in question DO NOT TRY IT Do not modify the equipment in any way Unauthorized modification result in serious injury or death and may impair the function and life of the equipment 2...

Страница 12: ...that you wear hearing protection on a full time basis if the noise in the operator s position exceeds 80 db Noise over 85 db on a long term basis can cause severe hearing loss Noise over 90 db adjace...

Страница 13: ...l auxiliary equipment and have a responsible trained person close at hand to keep unauthorized individuals away from the work area Enter the empty bin with extreme caution Wear protective clothing gog...

Страница 14: ...zed individuals away from the work area Enter the empty bin with extreme caution it is a confined space Wear protective clothing and a properly filtered respirator mask to protect against chemical vap...

Страница 15: ...ot limited to Bin location and bin siting Soil conditions and corresponding foundation requirements Field modifications or equipment additions that affect the bin structure Interconnections with neigh...

Страница 16: ...prevent damaging eccentric loading The foundation must contact the gravel base at all points around its perimeter Gaps between the foundation and the gravel are not acceptable The assembled foundation...

Страница 17: ...vation that contains ice snow excessive moisture or when the air temperature is below 4 C 40 F 3 Foundation Specifications a All foundations must be designed on leveled soil with a bearing capacity of...

Страница 18: ...Granular Fill Level Off B FOUNDATION DIA A Bin Dia COMBO HOPPER CONCRETE DETAILS Bin Dia A Foundation Dia B Rebar metric Rebar imp H W T Concrete cubic yards 18 5 49m 21 0 3 15M 3 5 18 30 4 11 8 21 6...

Страница 19: ...lled make sure that it is completely empty and that the area that it will be pulled over is firm level and contains no obstructions Proceed with extra caution The bin is top heavy having a high centre...

Страница 20: ...3 6 04 2020 Owner s Manual Corrugated Hopper Combos This page intentionally left blank...

Страница 21: ...designed to be used in with grain storage operation There is a wide variety of options and auxiliary equipment which can be used to load and unload product It is the responsibility of the owner and u...

Страница 22: ...ece 15 ft diameter bins have a 40 cone and the 16 21 ft diameter cones have a 35 cone Split Hopper Cone Split hopper cones are available for 24 ft and 27 ft diameter bins They have a 35 cone These hop...

Страница 23: ...ne section of ladder is connected to each corrugated ring Fig 9 Loading hatch covered by the lid Fig 10 Roof manhole 27 Bin Lid The lid covering the 27 inch loading hatch is spring loaded and has a re...

Страница 24: ...options may be available in all regions Ladder Cage This cage surrounds the ladder to reduce the chance of falling Spiral Staircase This staircase is available for 18 to 27 hopper combos Fig 11 Ladde...

Страница 25: ...rns a bright yellow colour when the product inside the bin reaches that point or is above it LevALERTs can be installed at any time and are available with an optional proximity switch to control light...

Страница 26: ...the material and maintain grain quality No external heating is required but a low temperature heater to aid drying in adverse weather conditions is needed The only extra energy is that needed to forc...

Страница 27: ...x 14 Rect n a 110 n a V3008 6000 30 x 8 20 525 13132 9 x 14 Rect n a 134 n a V4504 7000 45 x 4 30 580 9301 14 x 17 Rect n a 95 n a Vertical Aeration Sectional Designed for Retrofitting Existing Hopper...

Страница 28: ...will be more convenient than waiting until the bin is set in place STRUCTURAL DAMAGE HAZARD Do not load bin off centred Side piling will cause structural damage A bin should always be centre loaded a...

Страница 29: ...wood through the inspection manhole to break the caked material free Do not crawl under an opened unloading chute to inspect for a suspected blockage Caked or impacted product could suddenly break loo...

Страница 30: ...4 10 04 2020 Owner s Manual Corrugated Hopper Combos This page intentionally left blank...

Страница 31: ...extreme caution Wear protective clothing and a properly filtered respirator mask Connect a safety line to yourself and have a responsible trained person outside to assist in an emergency Read and und...

Страница 32: ...Subsoil conditions should be monitored to ensure against bearing capacity losses 5 2 BIN INSPECTION 1 Check that the bin lid is not obstructed and can be opened fully IMPLOSION HAZARD Ventilation prev...

Страница 33: ...included here or for a digital copy of this manual please call your dealer or Meridian Manufacturing Inc directly for assistance Visit our website at www meridianmfg com 6 1 BIN SPECIFICATIONS 24 Bin...

Страница 34: ...59 1805 SC 4 874 18 32 11 5 1 18 11 8 6 3 567 lb 4 680 lb 8 247 lb 59 1806 SC 5 690 18 36 8 5 1 22 8 8 6 5 421 lb 5 000 lb 10 421 lb 66 2105 SC 6 804 21 35 1 6 2 18 11 9 8 4 270 lb 7 260 lb 11 530 lb...

Страница 35: ...that he may ascertain before they are set up otherwise this warranty will not apply to such damage or defects 5 Any modification or incorporation whatsoever made to products except those authorized or...

Страница 36: ...0 2467 Lethbridge AB 800 661 1436 Winkler MB 800 665 7259 www meridianmfg com galvanized meridianmfg com 2020 Meridian Manufacturing Inc Registered Trademarks Used Under License Printed in Canada 04 2...

Отзывы: