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4 - O

PERATION

90-8M0098854 MARCH 2015

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9

LECTRICAL

ANEL

OMPONENT

DENTIFICATION

If an electrical overload occurs, a fuse or circuit breaker opens.

Locate and correct the problem before replacing the fuse or

resetting the circuit breaker.
One circuit breaker protects the engine wiring harness and one

circuit breaker protects the fuel pump circuit. Reset by pushing the

reset button.

a -

Starboard fuse holder

b -

Forward shift relay

c -

Main power circuit breaker

d -

Diagnostic connection

e -

Fuel pump circuit breaker

f -

Reverse shift relay

g -

PCM 09

h -

14 Pin connector

i -

Hot stud with two 110 amp fuses

j -

Negative stud

k -

Diagnostic fuse

l -

Connector A

d e

45775

m -

Connector B

n -

Connector C

o -

Main power relays

p -

Start relay

q -

Accessory fuses

r -

Trim pump down relay

s -

Trim pump up relay

t -

Fuel pump relays

u -

Port fuse holder

Starboard Fuse

Holder ‑ a

Port Fuse Holder ‑

Accessory Fuses ‑ q

(1)—Cyl. 6 coil

and fuel injector

(1)—Cyl. 5 coil

and fuel injector

(1)—Wastegate actuators

(2)—Cyl. 2 coil

and fuel injector

(2)—Cyl. 1 coil

and fuel injector

(2)—Main power relays and

diagnostic fuse feed

(3)—Cyl. 8 coil

and fuel injector

(3)—Cyl. 7 coil

and fuel injector

(3)—Shift relays

(4)—Cyl. 4 coil

and fuel injector

(4)—Cyl. 3 coil

and fuel injector

(4)—(+) 12 volt power

EMOTE

ONTROLS

ONSOLE

OUNTED

ERO

FFORT

)

1. Shift only with the engine at idle speed. Always move to the

desired gear position with a quick, firm motion.

Содержание Racing 1100 STERNDRIVE

Страница 1: ...OPERATION MAINTENANCE WARRANTY 8M0098854 MARCH 2015 1100 STERNDRIVE OPERATION MAINTENANCE WARRANTY 8M0098854 MARCH 2015 1100 STERNDRIVE...

Страница 2: ...B 4800 Verviers Belgium Notified Body for Exhaust Emission Assessment Det Norske Veritas AS Veritasveien 1 Hovik 1322 Norway ID Number 0575 Conformity Assessment Module used for Exhaust Emissions H O...

Страница 3: ...Emission Requirement s X EN ISO 8178 1 1996 B 3 Durability X B 4 Owner s Manual X ISO 8665 2006 Annex 1 C Noise Emissions See the Declaration of Conformity of the craft in which the engines have been...

Страница 4: ...g your product We suggest that this manual remain with the product for ready reference whenever you are on the water Again thank you for purchasing one of our Mercury Marine products We sincerely hope...

Страница 5: ...of a particular step or action WARNING The engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm COPYRIGHT AND T...

Страница 6: ...2015 i SECTIONS WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFFECTING OPERATION 5 MAINTENANCE 6 COLD WEATHER OR EXTENDED STORAGE 7 OWNER SERVICE ASSISTANCE 8...

Страница 7: ...ii 90 8M0098854 MARCH 2015...

Страница 8: ...r Mercury Racing Sterndrive Products 5 GENERAL EXCLUSIONS FROM WARRANTY 5 California Emission Control Warranty Statement 6 Introduction 6 What Is Covered 6 Duration of Coverage 7 How to Obtain Warrant...

Страница 9: ...receipt of this warranty registration Mercury Marine will record the registration IMPORTANT Your warranty coverage begins at the time of sale but warranty claims cannot be processed until the product...

Страница 10: ...y at the sole discretion of Mercury Marine Routine maintenance outlined in the Operation and Maintenance Manual must be timely performed in order to maintain warranty coverage Mercury Marine reserves...

Страница 11: ...s of income tournament fees club fees prize money or any other type of incidental or consequential damages are not covered by this warranty Also expenses associated with the removal and or replacement...

Страница 12: ...leased to answer any questions that you may have GENERAL EXCLUSIONS FROM WARRANTY 1 Minor adjustments and tune ups including checking cleaning or adjusting spark plugs ignition components carburetor o...

Страница 13: ...26 of the Health and Safety Code For information regarding the limited warranty for the nonemissions related components of the inboard or sterndrive engine please see the limited warranty statement f...

Страница 14: ...ers that are on the warranted parts list are warranted up to their first required replacement interval only Refer to Emission Control System Components and Maintenance Schedule The repair or replaceme...

Страница 15: ...urces Board may be grounds for disallowing a warranty claim at the discretion of Mercury Racing Failures of warranted parts caused by the use of a nonexempted add on or modified part will not be cover...

Страница 16: ...ct improper maintenance or unapproved modifications You are responsible for presenting your sterndrive engine to a Mercury Marine distribution center as soon as a problem exists The warranty repairs w...

Страница 17: ...ow c Intermediate exhaust elbow d Lower exhaust pipe e Tailpipe 7 Catalysts or thermal reactor system a Catalytic converter b Thermal reactor c Exhaust manifold d Exhaust valves 8 Evaporative system a...

Страница 18: ...ile You Are Cruising 14 While Boat Is Stationary 14 Exhaust Emissions 15 Be Alert To Carbon Monoxide Poisoning 15 Stay Clear of Exhaust Areas 15 Good Ventilation 15 Poor Ventilation 15 Wave and Wake J...

Страница 19: ...ll carry a required capacity plate indicating the maximum acceptable power and load as determined by the manufacturer following certain federal guidelines If in doubt contact your dealer or the boat m...

Страница 20: ...o make its at rest condition as short as possible to minimize the likelihood of entanglement with nearby objects Its stretched out length is made to minimize the likelihood of accidental activation sh...

Страница 21: ...down position Adequate road clearance is required between road and gear housing skeg when trailering with the drive unit in down position If adequate road clearance is a problem place drive unit in fu...

Страница 22: ...unning Keep the boat well ventilated while at rest or underway STAY CLEAR OF EXHAUST AREAS 41127 Engine exhaust gases contain harmful carbon monoxide Avoid areas of concentrated engine exhaust gases W...

Страница 23: ...h no forward hatches open station wagon effect 21626 a b a b 21628 WAVE AND WAKE JUMPING Operating recreational boats over waves and wake is a natural part of boating However when this activity is don...

Страница 24: ...ations could result in the following Part of the sterndrive or the entire sterndrive could break loose and cause serious injury or damage to the boat The boat could move suddenly in a new direction Su...

Страница 25: ...s of weather change and avoid foul weather and rough sea boating Tell someone where you are going and when you expect to return Know and obey all nautical rules and laws of the waterways Boat operator...

Страница 26: ...fallen skiers When using your boat for waterskiing or similar activities always keep a fallen or down skier on the operator s side of the boat while returning to assist the skier The operator should...

Страница 27: ...2 GENERAL INFORMATION NOTES 20 90 8M0098854 MARCH 2015...

Страница 28: ...Limitations QC4v 24 Fuel Requirements 24 OCTANE REQUIREMENTS OUTSIDE THE U S CANADA 24 USING REFORMULATED OXYGENATED FUELS USA ONLY 24 FUEL CONTAINING ALCOHOL 25 Low Permeation Fuel Hose Requirement 2...

Страница 29: ...verall ratio SERIAL NUMBERS RECORD The serial numbers are the manufacturer s keys to numerous engineering details that apply to your Mercury Marine power package When contacting your authorized Mercur...

Страница 30: ...________ Hull Identification Number _________________________ Boat Model and Length _________________________ GENERAL ENGINE SPECIFICATIONS QC4V Crankshaft Horsepower 1 1100 HP 820 kW Displacement 9 0...

Страница 31: ...corrosion particularly after storage Any sign of leakage or deterioration requires replacement before further engine operation NOTICE The use of improper fuel can cause serious damage to the engine D...

Страница 32: ...l creates unique problems as a result of long storage periods common to a boat Cars normally consume alcohol blend fuels before they absorb enough moisture to cause problems however boats often sit id...

Страница 33: ...ght weight or multiviscosity Different weights of straight weight or different weights of multiviscosity oils CAPACITIES Unit Capacity Crankcase oil capacity with new filter 13 5 L 14 3 U S qts Closed...

Страница 34: ...arting Shifting and Stopping 30 New Engines or Engines Coming Out of Storage 30 Cold or Warm Engine 30 Starting Procedure 30 Operation Chart 31 Freezing Temperature Operation 31 Drain Plug and Bilge P...

Страница 35: ...ages for a warning fault Stage 1 occurs first If a fault remains active Stage 2 becomes active If multiple faults are active the fault with the most severity occurs first If another fault with the sam...

Страница 36: ...gative stud k Diagnostic fuse l Connector A a b c d e f g h i j k l m n o p q r s t u 45775 m Connector B n Connector C o Main power relays p Start relay q Accessory fuses r Trim pump down relay s Tri...

Страница 37: ...lace the drive unit in the full down in position Place the control handle in neutral a b c 45691 COLD OR WARM ENGINE EFI engines require no throttle advance to start The boat can be operated after the...

Страница 38: ...way Observe all gauges to monitor engine condition 4 After Stopping Shift to neutral Turn ignition key OFF Turn battery switch OFF if equipped Close fuel valve Close seacock Flush cooling system if in...

Страница 39: ...stem causing severe engine damage Be careful when unloading a boat from its trailer slowing down rapidly backing up rapidly and stopping suddenly In any of the situations described in the preceding no...

Страница 40: ...ht Distribution 34 Bottom Of Boat 34 Cavitation 34 Ventilation 34 Propeller Selection 34 Conditions That Lower Engine Performance 35 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERA...

Страница 41: ...gear housing or propeller Common causes of cavitation are Weeds or other debris snagged on propeller or gear housing Bent propeller blade or damaged gear housing skeg Raised burrs or sharp edges on pr...

Страница 42: ...skiers etc CONDITIONS THAT LOWER ENGINE PERFORMANCE The following conditions lower engine performance and cannot be compensated by the engine fuel or electronic management systems Above sea level ele...

Страница 43: ...5 CONDITIONS AFFECTING OPERATION NOTES 36 90 8M0098854 MARCH 2015...

Страница 44: ...Bearing Housing Driveline Models Only 44 Checking M8 or NXT6 SSM Drive Unit Fluid Level 45 Checking Transmission Fluid Level 45 Closed Cooling System 45 Changing Fluids 46 Changing Crankcase Oil Rese...

Страница 45: ...fire or explosion hazard Electrical ignition and fuel system components on Mercury Marine products comply with federal and international standards to minimize risk of fire or explosion Do not use rep...

Страница 46: ...This will cost you more than taking it to the dealer immediately upon having a problem It may be a very simple adjustment to correct the problem Do not telephone the dealer service office or the facto...

Страница 47: ...very 50 hours of operation or once a year whichever occurs first Perform 25 hour maintenance items Inspect condition and tension of all drive belts Inspect cooling system hoses and clamps Interval Tas...

Страница 48: ...operation Perform 25 Hour Maintenance Items Drive Mounting Nuts Tighten to 136 Nm 100 lb ft Interval Task Steering System Inspect for loose damaged or missing parts Lubricate the steering cylinder piv...

Страница 49: ...n or once a season whichever occurs first Perform 25 hour maintenance Items Sterndrive unit input splines internal and external Lubricate Interval Task Drive input shaft u joint crosses Inspect and lu...

Страница 50: ...operating temperature and engine speed at idle check the oil reservoir sight tube a Oil reservoir sight tube 2 The oil level is correct if the oil in the tube is level with the center of the reservoir...

Страница 51: ...fluid level may drop Add more fluid if necessary but do not overfill past the MAX level mark 5 Replace the fill cap CHECKING TRANSOM INPUT SHAFT BEARING HOUSING DRIVELINE MODELS ONLY 1 Remove the leve...

Страница 52: ...45697 b Level propeller shaft Tube Ref No Description Where Used Part No SAE 85W 90 Mercury Racing Gear Oil M8 drive unit 8M0078015 CHECKING TRANSMISSION FLUID LEVEL The transmission must be level to...

Страница 53: ...10 US qt 1 Place a sufficiently sized container 19 Liter 20 US qt below the oil reservoir a 58051 2 Remove the plug from the reservoir bottom and let the oil drain a Oil drain plug 3 Loosen the oil p...

Страница 54: ...ilter assembly making sure that the screen is installed with the up side in the proper orientation NOTE Engine to reservoir oil line lengths affect total oil capacity and will vary with each installat...

Страница 55: ...can be twisted with two fingers approximately 1 4 turn NOTE Engine oil level in the reservoir will increase as the engine oil temperature increases 13 Start the engine and observe the engine oil leve...

Страница 56: ...nsmission from forward to reverse several times 7 Stop the engine and check the transmission oil level with the dipstick If additional oil is required add it in 200 cc pint increments through the dips...

Страница 57: ...l level plug and sealing washer from the gearcase 7447 b a a Level propeller shaft centerline b Fill drain plug and sealing washer c Oil level plug IMPORTANT If water drains from the gearcase or if ge...

Страница 58: ...tall them into the strainer housing 5 Position the band clamp around the lip of the strainer housing and the cover and tighten the thumb screw a Band clamp b Cover c O ring d Seal e Strainer f Straine...

Страница 59: ...alled in the propeller 3 Align splines and install propeller washer and propeller nuts a b 7448 a Nylon insert nut b Thin nut c Washer d Bushing e Retaining ring Tube Ref No Description Where Used Par...

Страница 60: ...tap Place the remote control in neutral position and start the engine Operate the engine at idle speed in neutral for about 10 minutes or until discharge water is clear Stop the engine shut off the w...

Страница 61: ...life a Passive anode trim pin b Passive anode gear case c Active anode In addition to the corrosion protection devices follow these steps to inhibit corrosion 1 Painting Boat Hull or Boat Transom b c...

Страница 62: ...OTTOM OF BOAT To maintain maximum speed ensure that the boat bottom is Clean free of barnacles and marine growth Free of distortion nearly flat where it contacts water Straight and smooth fore and aft...

Страница 63: ...6 MAINTENANCE NOTES 56 90 8M0098854 MARCH 2015...

Страница 64: ...Contents Cooling System Preparation 58 Using Antifreeze 58 Power Package Recommissioning 59 Engine Starting Procedure 59 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 COND...

Страница 65: ...er or extended storage Be certain to follow the manufacturer s recommendations 1 Place premixed propylene glycol antifreeze into an appropriate container that will allow the seawater inlet hose to be...

Страница 66: ...njury from electrical shock or can damage the electrical system Always disconnect the negative battery cable first and connect it last 2 Install a fully charged battery Clean the battery cable clamps...

Страница 67: ...hly and the water temperature reaches a minimum of 54 C 130 F 4 Repeat the cranking procedure until the engine starts and runs smoothly Observe the instrumentation to ensure all systems are functionin...

Страница 68: ...rvice Away From Home 62 Stolen Power Package 62 Parts and Accessories Inquiries 62 Resolving a Problem 62 Contact Information for Mercury Marine Customer Service 62 WARRANTY INFORMATION 1 GENERAL INFO...

Страница 69: ...has the necessary information to order parts and accessories for you Only authorized dealers can purchase genuine Quicksilver parts and accessories from the factory Mercury Marine does not sell to una...

Страница 70: ...3175 Australia Fax 61 3 9706 7228 Europe Middle East Africa Telephone 32 87 32 32 11 Brunswick Marine Europe Parc Industriel de Petit Rechain B 4800 Verviers Belgium Fax 32 87 31 19 65 Mexico Central...

Страница 71: ...8 OWNER SERVICE ASSISTANCE NOTES 64 90 8M0098854 MARCH 2015...

Страница 72: ...8 9 9 Maintenance Log Table of Contents Maintenance Log 66 WARRANTY INFORMATION 1 GENERAL INFORMATION 2 SPECIFICATIONS 3 OPERATION 4 CONDITIONS AFFECTING OPERATION 5 MAINTENANCE 6 COLD WEATHER OR EXTE...

Страница 73: ...9 MAINTENANCE LOG 66 90 8M0098854 MARCH 2015 MAINTENANCE LOG Record all maintenance performed on your outboard here Be sure to save all work orders and receipts Date Maintenance Performed Engine Hours...

Страница 74: ...rformance 35 Contact Information for Mercury Marine Customer Service 62 Cooling System Preparation 58 Using Antifreeze 58 Corrosion and Corrosion Protection 53 Crankcase Oil 25 Oil Recommendations 25...

Страница 75: ...entification 22 Serial Numbers Record 22 Power Package Recommissioning 59 Engine Starting Procedure 59 Products Sold to Government Agencies 4 Propeller Selection 34 Propellers 51 Removal 52 Installati...

Страница 76: ...Racing Sterndrive Products 5 GENERAL EXCLUSIONS FROM WARRANTY 5 Warranty Registration United States and Canada 2 Wave and Wake Jumping 16 Weight Distribution 34 What Is Covered 6 What Is Not Covered...

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