Section 6 - Predelivery (PDI) and Customer Delivery (CDI) Checklists
90-8M0093150
eng
MAY 2014
Page 49
N/A Check/
Adjust On‑the‑Water Test:
⃞
Neutral start safety switch operation
⃞
Lanyard stop switch operation (all helms)
⃞
Operation of instruments
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Fuel, oil, and water leaks
⃞
Ignition timing
⃞
Forward, neutral, and reverse gear operation
⃞
Steering operation throughout range
⃞
Acceleration from idle RPM is normal
⃞
WOT________ RPM within specification (in forward gear)
⃞
Power trim operation
⃞
⃞
Confirm vessel personality list
⃞
Ensure that the steering wheel returns to center position when turning on the starboard engine key switch.
⃞
⃞
Perform IMU (compass) calibration and zero heading correction with CDS G3 Service Tool
⃞
Maneuver the boat to port by moving the joystick to full port. Ensure that undesirable movement can be corrected
by minimal operator joystick input.
⃞
Maneuver the boat to starboard by moving the joystick to full starboard. Ensure that undesirable movement can
be corrected by minimal operator joystick input.
⃞
Ensure that the vessel tracks a straight course at cruising speed. Perform drive alignment if required with CDS G3
Service Tool.
⃞
⃞
Enable the auto heading mode and drive for one minute at cruising speed ensuring that there is less than ± 5°
deviation to port or starboard.
⃞
Check the steering response by steering the boat from steering lock to lock at different speeds, starting at idle and
accelerating through cruising speed in 1000 RPM increments.
⃞
Perform a hard starboard turn at in‑gear idle while increasing to WOT while in turn. Ensure that boat steering
remains responsive.
⃞
Perform a hard starboard turn in gear at idle with all engines running. Turn the starboard engine off during the
turn. Ensure that the boat steering remains responsive.
N/A Check/
Adjust After the On‑the‑Water Test:
⃞
Propeller nut tightened to specification
⃞
Fuel, oil, water and fluid leaks
⃞
Oil and fluid levels
⃞
Apply Quicksilver Corrosion Guard to the engine package
⃞
Operation, Maintenance & Warranty manual is in the boat
Customer Delivery Inspection (CDI)
IMPORTANT: This inspection must take place in the presence of the customer.
This checklist is for packages equipped with outboard joystick. For engine packages not equipped with outboard joystick, use
the outboard PDI checklist located on the MercNet website. Perform these tasks after the Predelivery Inspection (PDI).
N/A Completed Item
⃞
Operation and maintenance manual—provide to and review with the customer. Emphasize the importance of
safety warnings and Mercury engine testing procedures.
⃞
Approve the external appearance of the product (paint, cowl, decals, etc.)
⃞
Warranty—provide and explain the limited warranty to the customer. Explain your dealer services.
⃞
⃞
Explain the optional Mercury Product Protection Plan to the customer (North America only)