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CC525

Table of Contents

Page

Welcome!

4

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Read This Manual Thoroughly

4

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Lanyard Stop Switch

5

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Exhaust Emissions

7

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Be Alert To Carbon Monoxide Poisoning

7

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Poor Ventilation

7

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Good Ventilation

7

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Safe Boating Suggestions

8

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Protecting People In The Water

9

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High-Speed And High-Performance Boat Operation

9

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Conditions Affecting Operation

10

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Weight Distribution

10

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Bottom of Boat

10

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How Elevation And Climate Affect Performance

11

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Important Information

12

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Operation And Maintenance

12

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Freezing Temperature Operation

12

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Drain Plug and Bilge Pump

12

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Attention Required After Submersion

12

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Launching And Boat Operation Care

13

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Stolen Power Package

13

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Replacement Service Parts

13

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Do-It-Yourself Maintenance Suggestions

14

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Diagnosing EFI Problems (If So Equipped)

14

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Water Separating Fuel Filter (Models with Electric Fuel Pump)

14

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20-Hour Break-In Period

15

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After Break-In Period

15

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End of First Season Checkup

15

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Operation

16

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Instrumentation

17

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Audio Warning System

19

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Electrical System Overload Protection

21

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Remote Controls (Panel Mounted)

23

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Starting, Shifting And Stopping

24

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Operation Chart

25

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Specifications

26

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Fuel Recommendations

26

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Crankcase Oil

27

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Engine Specifications (Carburetor Models)

28

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Engine Specifications (EFI Models)

29

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Содержание 350 Mag EFI Gen+ Tournament Ski

Страница 1: ...Gasoline Engines Ski Models 1996 Mercury Marine 90 860177972 1096...

Страница 2: ...our MerCruiser power package When contacting your Authorized MerCruiser Dealer about service always specify model and serial numbers The description and specifications contained herein were in effect...

Страница 3: ...350 Magnum MPI Gen Black Scorpion 1 2 3 2 4 5 74192 350 Magnum EFI Gen 2 1 3 2 4 5 73694 454 Magnum MPI NOTE The numbers seen on illustrations are reference for numbered items above 2 1 3 2 73306 4 5...

Страница 4: ...Drain Plug and Bilge Pump 12 Attention Required After Submersion 12 Launching And Boat Operation Care 13 Stolen Power Package 13 Replacement Service Parts 13 Do It Yourself Maintenance Suggestions 14...

Страница 5: ...pection And Maintenance 47 Cold Weather Or Extended Storage 48 Power Package Lay Up 48 Battery Winter Storage 48 Power Package Recommissioning 48 Troubleshooting 49 Warranty Information 53 Owner Warra...

Страница 6: ...ORTION CONTACT YOUR DEALER FOR A DEMONSTRATION OF ACTUAL STARTING AND OPERATING PROCEDURES NOTICE Throughout this publication and on your power package WARNINGS and CAUTIONS accompanied by the Interna...

Страница 7: ...ves far enough away from the operator s position to activate the switch This would occur if the operator falls overboard or moves within the boat a sufficient distance from the operator s position Thi...

Страница 8: ...6 CA400 Courtesy of ABYC 1 2 3 4 5...

Страница 9: ...d nausea Do not mistake for seasickness Poor Ventilation Under certain running and or wind conditions permanently enclosed or canvas enclosed cabins or cockpits may draw in carbon monoxide Install one...

Страница 10: ...compass and map or chart of area 7 Spare operating equipment batteries bulbs fuses etc 8 Transistor radio 9 Drinking water Know signs of weather change and avoid foul weather and rough sea boating Tel...

Страница 11: ...or other property where the damage value exceeds 500 00 or 4 there is complete loss of the boat Seek further assistance from local law enforcement CA282 Protecting People In The Water While You Are C...

Страница 12: ...ing off plane Shifting weight to front bow will Improve ease of planing Improve rough water ride At extremes can cause boat to veer back and forth bow steer CA8 Bottom Of Boat To maintain maximum spee...

Страница 13: ...s speed for the boater but the coming of cool dry weather In pointing out the practical consequences of weather effects an engine running on a hot humid summer day may encounter a loss of as much as 1...

Страница 14: ...djustments for maximum efficiency Familiarize the customer with the on board equipment Explain and demonstrate the operation of the power package and boat At the time of delivery the dealer should pro...

Страница 15: ...re or explosion Use of replacement electrical ignition or fuel system components which do not comply to these rules and regulations could result in a fire or explosion hazard and should be avoided Whe...

Страница 16: ...e adjustment to correct the problem Do not telephone the dealer service office or the factory to attempt for them to diagnose a problem or request the repair procedure It is difficult for them to diag...

Страница 17: ...eaches normal operating temperature Frequently check crankcase oil level Add oil if needed It is normal for oil consumption to be high during break in period CA211 After Break In Period To help extend...

Страница 18: ...16 CC93 Operation 70514 70515 70516 70523 70517 70522 70518 70521 70519 1 2 3 4 5 6 7 8 9...

Страница 19: ...achometer indicates engine RPM 3 Oil Pressure Gauge indicates engine oil pressure 4 Battery Meter indicates battery voltage 5 Water Temperature Gauge indicates engine operating temperature 6 Fuel Gaug...

Страница 20: ...18 CC180 70516 1 2 3 72957 70518...

Страница 21: ...nce the engine starts the buzzer should stop EFI Models the buzzer will sound for 2 seconds when ignition switch is turned to RUN position prior to cranking the engine After 2 seconds the buzzer shoul...

Страница 22: ...20 CC435 70525 4 3A 3B 74830 3C 71585 2 72852 74898 1A 1B...

Страница 23: ...gine and instrumentation wiring Reset circuit breaker If breaker remains open electrical overload has not been eliminated Further checks must be made on electrical system 2 On EFI Models A 90 Amp fuse...

Страница 24: ...22 CC166 1 3 2 4 5 73866...

Страница 25: ...fety warning on the use of this switch 4 Control Handle Tension Adjustment Screw This screw can be adjusted to Increase or Decrease the tension on the control handle This will help prevent Creep of th...

Страница 26: ...B EFI Engine Position throttle setting as follows COLD ENGINE Leave in neutral idle speed position WARM ENGINE Leave in neutral idle speed position FLOODED ENGINE Turn ignition switch to ON position P...

Страница 27: ...al stop engine Turn ignition key off Check engine oil level Check for fuel oil water fluid and exhaust leaks ect Turn battery switch OFF if so equipped Turn battery switch ON if so equipped Check shif...

Страница 28: ...ne is also acceptable DO NOT use leaded gasoline Outside USA and Canada having a posted pump Octane Rating of 90 RON minimum Premium gasoline 98 RON is also acceptable If unleaded gasoline is not avai...

Страница 29: ...n increased inspection frequency for leaks and abnormalities is required IMPORTANT When operating a MerCruiser engine on gasoline containing alcohol storage of gasoline in the fuel tank for long perio...

Страница 30: ...ve Ground Alternator Rating 55 Amps Recommended Battery Rating Min 375 cca or 475 mca or 90 Ah 1 Power Rated in Accordance with NMMA National Marine Manufacturers Association rating procedures 2 Power...

Страница 31: ...ernator Rating 65 Amps Recommended Battery Rating Min 550 cca or 700 mca or 120 Ah 1 Power Rated in Accordance with NMMA National Marine Manufacturers Association rating procedures 2 Power Rated in Ac...

Страница 32: ...Battery Rating Min 650 cca or 825 mca or 180 Ah 1 Power Rated in Accordance with NMMA National Marine Manufacturers Association rating procedures 2 Power Rated in Accordance with BSO SAV rating proce...

Страница 33: ...Drive Transmission Dexron III Transmission Fluid or 10 wt tractor hydraulic fluid meeting the C 3 TO 2 specification Preferably Mobil 424 Chevron or Citgo 2 Walter V Drive Transmission SAE 30 Heavy D...

Страница 34: ...Oil Check level W kl Transmission Fluid Check level W kl Closed Cooling System Coolant If so equipped Check level Weekly Battery Check level and inspect for damage Drive Belt Inspect condition and ch...

Страница 35: ...Replace Positive Crankcase Ventilation Valve if so equipped E d f fi b i d h f In Fuel Filter Mounted on starboard side of Plenum E d f fi b i d h f Electrical system Check for loose or damaged wiring...

Страница 36: ...34 CC665 3 70543 4 5 71419 74827 2 75058 74832 4 6 75192...

Страница 37: ...Velvet Drive Transmissions Stop engine and quickly check fluid level by turning T handle counterclockwise to remove dipstick Fluid level should be up to full mark If low add specified fluid through di...

Страница 38: ...36 CC667 1A 71170 73694 75191 2 1B...

Страница 39: ...to be restarted to prevent contami nated water from flowing back into engine To prevent silt and or salt buildup in cooling system flush with freshwater at specified intervals 1 Disconnect water inle...

Страница 40: ...38 CC534 1 70562 70353 2 A A B C D E 3...

Страница 41: ...ressing upper strand of belt at point shown Belt should depress 1 4 in 6mm CC520 Serpentine Drive Belt If So Equipped WARNING Avoid injury caused by hands or clothing being caught between belts and pu...

Страница 42: ...40 CC366 50681 1A 71169 1B...

Страница 43: ...ator tank EFI models are equipped with a sight tube which gives visible evidence of a ruptured fuel pump diaphragm If fuel is visible in tube fuel pump and or vapor separator tank should be replaced b...

Страница 44: ...42 CA97 1 71925 71918 SEE CAUTION...

Страница 45: ...uel mixture setting Tampering with the mix ture setting on this engine could affect the exhaust emissions level thus voiding the emissions certifica tion These seals should only be removed by an autho...

Страница 46: ...44 CA101 2 71926 71921 71923 71919 4 3...

Страница 47: ...r this engine The only item that must be supplied by the boat owner operator is the exhaust elbow test probes These test probes should have been provided with your power package They should be carried...

Страница 48: ...skin eyes and clothing Batteries also produce hydrogen and oxygen gases when being charged This explosive gas escapes fill vent cell caps and may form an explosive atmosphere around the battery for se...

Страница 49: ...n CA105 Inspection And Maintenance Inspect power package often and at regular intervals to help maintain its top operating performance and correct potential problems before they occur The entire power...

Страница 50: ...NEGATIVE battery terminal and POSITIVE battery cable to POSITIVE battery terminal If battery cables are reversed electrical system damage will result 2 Install fully charged battery Clean battery cab...

Страница 51: ...d starting procedure Empty fuel tank or fuel shutoff valve closed Fill tank or open valve Faulty fuel pump Carburetor Models Check sight tube for fuel Have Authorized MerCruiser Dealer replace pump if...

Страница 52: ...eplace kinked lines or blow out lines with compressed air to remove obstruction Flame Arrestor plugged with foreign material Clean Flame Arrestor EFI System fault If So Equipped Have EFI System checke...

Страница 53: ...pressure cap Kinked collapsed or broken hose Straighten or replace hose Transmission fluid cooler and or engine oil cooler plugged with foreign material Disconnect hoses from coolers and flush out wi...

Страница 54: ...ociated electrical connections and wires especially battery cables Clean and tighten faulty connections Repair or replace damaged wiring Alternator drive belt loose or in poor condition Replace and or...

Страница 55: ...nty claims will not be accepted without presentation of this card A temporary Owner Warranty Registration Card will be presented to you when you purchase the product It is valid only for 30 days from...

Страница 56: ...ler may ask you for the Warranty Registration Card to verify date of purchase and to use the information on the card to prepare the warranty claim form s In some countries the Marine Power Service Cen...

Страница 57: ...of boat design for necessary access to the Product V Claim shall be made under this warranty by delivering the Product for inspection to a MerCruiser dealer authorized to service the Purchaser s produ...

Страница 58: ...distributor The Marine Power Service Center or distributor shall then arrange for the inspection and repair provided such service is covered under this warranty Purchaser shall pay for all related tr...

Страница 59: ...TATION OR EXCLUSION MAY NOT APPLY TO YOU V This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state or country to country VI Other details...

Страница 60: ...no Authorized Dealers in area who can perform the work required or have no facilities to haul out etc and prior factory approval has been given to have the work performed at this facility All inciden...

Страница 61: ...istration records will be changed on the factory computer registration file There is no charge for this service Outside the United States and Canada please contact the distributor in your country or t...

Страница 62: ...Authorized Dealer Refer to the Yellow Pages of the telephone directory If for any reason you cannot obtain service contact the nearest Regional Service Center Outside the United States and Canada con...

Страница 63: ...f this has already been done then contact the owner of the dealership 2 Should you have a question concern or problem that cannot be resolved by your deal ership please contact Mercury Marine Service...

Страница 64: ...nkston Road Dandenong Victoria 3164 Australia Europe Middle East Africa 32 87 32 32 11 32 87 31 19 65 Marine Power Europe Inc Parc Industriel de Petit Rechain B 4800 Verviers Belgium Mexico Central Am...

Страница 65: ...om hvor dan du kan anskaffe en Betjenings og vedligeholdelsesmanual eller en manual med vedligeholdelsesprocedur er p et andet sprog En liste med reservedelsnumre for andre sprog leveres sammen med di...

Страница 66: ...y Marine eller Marine Power En liste over delenumre for andre spr k f lger med aggregatet cah464 Outros Idiomas Para obter um Manual de Opera o e Manuten o ou um Manual de Procedimentos de Manuten o e...

Страница 67: ...sponding part number Manual Part Number Official Use Only Qty Price Each Total Price Service Manual Engine 90 30 00 Service Manual Drive 90 30 00 Service Manual Remote Control 90 30 00 Parts Manual En...

Страница 68: ...eturn with Payment to Mercury Marine Attn Publications Dept P O Box 1939 Fond du Lac WI 54936 1939 Ship To Please Print or Type This is your Shipping Label Name Address City State Zip 66 METHOD OF PAY...

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