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MAINTENANCE

eng

Open the fuse holder and look at the silver colored band inside

the fuse. If band is broken, replace the fuse. Replace fuse with a

new fuse with the same rating.

a -

Good fuse

b -

Blown fuse

c -

Main power relay ‑ 15 amp fuse

d -

Spare fuse slot

e -

Ignition system circuit ‑ 20 amp fuse

f -

Electric fuel pump/ECM driver power/injectors/oil pump

circuit ‑ 20 amp fuse

g -

Power to 10‑pin SmartCraft connector ‑ 5 amp fuse

h -

Diagnostic circuit 4‑pin connector ‑ 2 amp fuse

Corrosion Control Anode

Your outboard has corrosion control anodes at different

locations. An anode helps protect the outboard against galvanic

corrosion by sacrificing its metal to be slowly eroded instead of

the outboard metals.
Each anode requires periodic inspection, especially in saltwater

which will accelerate the erosion. To maintain this corrosion

protection, always replace the anode before it is completely

eroded. Never paint or apply a protective coating on the anode

as this will reduce effectiveness of the anode.

28552

Содержание 175 Pro XS OptiMax

Страница 1: ...confidence in Mercury Marine EPA Emissions Regulations Outboards sold by Mercury Marine in the United States are certified to the United States Environmental Protection Agency as conforming to the re...

Страница 2: ...tion Mercury Marine Fond du Lac Wisconsin U S A Litho in U S A 2010 Mercury Marine Mercury Mercury Marine MerCruiser Mercury MerCruiser Mercury Racing Mercury Precision Parts Mercury Propellers Marine...

Страница 3: ...4936 1939 Country USA Name of Authorized Representative Brunswick Marine in EMEA Inc Address Parc Industriel de Petit Rechain Town Verviers Post Code 4800 Country Belgium Name of Notified Body for exh...

Страница 4: ...CD H 2 Essential requirements standards other normative document method technical file Please specify in more detail mandatory standard Annex 1 B Exhaust Emissions B 1 engine identification B 2 exhaus...

Страница 5: ...eng v Name function Mark D Schwabero President Mercury Outboard Date and place of issue July 24 2008 Fond du Lac Wisconsin USA...

Страница 6: ...vi eng...

Страница 7: ...Emission Control Warranty Statement 18 Emission Certification Star Label 19 General Information Boater s Responsibilities 21 Before Operating Your Outboard 21 Boat Horsepower Capacity 22 High Speed a...

Страница 8: ...irements 47 Avoiding Fuel Flow Restriction 47 Low Permeation Fuel Hose Requirement 47 EPA Pressurized Portable Fuel Tank Requirements 47 Fuel Demand Valve FDV Requirement 48 Mercury Marine s Pressuriz...

Страница 9: ...lations 68 Inspection and Maintenance Schedule 69 Flushing the Cooling System 72 Top Cowl Removal and Installation 72 Cleaning Care for Top Cowl 73 Flywheel Cover Removal and Installation 73 Fuel Syst...

Страница 10: ...Storage 95 Battery Storage 95 Troubleshooting Starter Motor Will Not Crank the Engine 96 Engine Will Not Start 96 Engine Runs Erratically 97 Performance Loss 97 Battery Will Not Hold Charge 97 OWNER S...

Страница 11: ...board 105 Steering Cable Starboard Side Routed Cable 106 Steering Link Rod Fasteners 107 Determining Recommended Outboard Mounting Height 110 Drilling Outboard Mounting Holes 110 Fastening the Outboar...

Страница 12: ...xii eng...

Страница 13: ...aler on marine products sold in the United States should a safety recall notification under the Federal Safety Act be required You may change your address at any time including at time of warranty cla...

Страница 14: ...du Lac WI 54936 1939 920 929 5054 Fax 1 920 929 5893 Upon processing the transfer of warranty Mercury Marine will record the new owner s information There is no charge for this service OUTSIDE THE UN...

Страница 15: ...age is not transferable from one product to another product or for non eligible applications The Certified Pre Owned engine plans are not transferable For help or assistance contact Mercury Product Pr...

Страница 16: ...n proper reregistration of the product Unexpired warranty coverage cannot be transferred either to or from a commercial use customer Warranty coverage may be terminated for used repossessed product or...

Страница 17: ...r warranty service Warranty claims shall be made by delivering the product for inspection to a Mercury dealer authorized to service the product If purchaser cannot deliver the product to such a dealer...

Страница 18: ...ke air intake or exhaust system or damage to the product from insufficient cooling water caused by blockage of the cooling system by a foreign body running the engine out of water mounting the engine...

Страница 19: ...IC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER LEGAL RIGHTS WHICH VARY FROM STATE TO STATE AND COUNTRY TO COUNTRY 3 Year Limited Warranty Against Corrosion WHAT IS COVERED Mercury Marine warrants that ea...

Страница 20: ...outine maintenance outlined in the Operation and Maintenance Manual must be timely performed including without limitation the replacement of sacrificial anodes use of specified lubricants and touch up...

Страница 21: ...haser shall not unless requested by Mercury ship the product or parts of the product directly to Mercury Proof of registered ownership must be presented to the dealer at the time warranty service is r...

Страница 22: ...een the warranted product and the paint For MerCruiser product an unpainted gap of at least 38 mm 1 5 in should be left around the transom assembly Refer to the Operation and Maintenance Manual for ad...

Страница 23: ...on is authorized by us Should you have any questions concerning warranty coverage contact your authorized dealer They will be pleased to answer any questions that you may have GENERAL EXCLUSIONS FROM...

Страница 24: ...ntenance is customer s responsibility unless loss or contamination of same is caused by product failure that would be eligible for warranty consideration 10 Participating in or preparing for racing or...

Страница 25: ...he time of sale with applicable regulations under section 213 of the Clean Air Act and that the engine is free from defects in materials and workmanship which cause the engine to fail to conform with...

Страница 26: ...y The California Air Resources Board has promulgated air emission regulations for outboard engines The regulations apply to all outboard engines sold to retail consumers in California and which were m...

Страница 27: ...a warranted part will also be repaired under warranty DURATION OF COVERAGE This limited warranty provides coverage for the components of the emissions control systems of new 2001 model year and later...

Страница 28: ...s warranty is limited to at our expense and at our option repairing or replacing defective parts with new or Mercury Marine certified remanufactured parts or refunding the purchase price of the Mercur...

Страница 29: ...Regulations or modified parts not exempted by the California Air Resources Board may be grounds for disallowing a warranty claim at the discretion of Mercury Marine Failures of warranted parts caused...

Страница 30: ...semblies Where a warrantable condition exists Mercury Marine will repair your outboard engine at no cost to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE Select emission con...

Страница 31: ...he symbol for a cleaner marine engine means Cleaner air and water for a healthier lifestyle and environment Better fuel economy burns up to 30 40 percent less gas and oil than conventional carbureted...

Страница 32: ...haust emission standards Engines meeting these standards have 65 lower emissions than One Star Low Emission engines 42539 Four Stars Super Ultra Low Emission The Four Star label identifies engines tha...

Страница 33: ...tboard properly If you have any questions contact your dealer Safety and operating information that is practiced along with using good common sense can help prevent personal injury and product damage...

Страница 34: ...guidelines If in doubt contact your dealer or the boat manufacturer U S COAST GUARD CAP ACITY MAXIMUM HORSEPOWER XXX MAXIMUM PERSON CAPACITY POUNDS XXX MAXIMUM WEIGHT CAPACITY XXX 26777 High Speed an...

Страница 35: ...rcury dealer SELECTING THE CORRECT PROPELLER An accurate tachometer for measuring engine speed is important in choosing the correct propeller Choose a propeller for your boating application that will...

Страница 36: ...ce across the imaginary circle that is made when the propeller rotates The correct diameter for each propeller has been predetermined for the design of your outboard However when more than one diamete...

Страница 37: ...PROPELLER MATERIAL Most propellers manufactured by Mercury Marine are made from either aluminum or stainless steel Aluminum is suitable for general purpose use and is standard equipment on many new bo...

Страница 38: ...neutral WARNING Starting the engine with the drive in gear can cause serious injury or death Never operate a boat that does not have a neutral safety protection device 26779 Remote Steering Notice The...

Страница 39: ...ents and follow instructions and torque procedures a Self locking nuts Lanyard Stop Switch The purpose of a lanyard stop switch is to turn off the engine when the operator moves far enough away from t...

Страница 40: ...as possible to minimize the likelihood of lanyard entanglement with nearby objects Its stretched out length is made to minimize the likelihood of accidental activation should the operator choose to mo...

Страница 41: ...ing at planing speeds in shallow or obstacle infested waters releasing your grip on a steering wheel or tiller handle that is pulling in one direction drinking alcohol or consuming drugs or daring hig...

Страница 42: ...engers in the front of the boat who could be ejected over the bow and possibly struck by the gearcase or propeller Loss of power and directional control in heavy seas strong current or high winds Loss...

Страница 43: ...a boat is moving coasting and the outboard gear shift is in neutral position there is sufficient force by the water on the propeller to cause the propeller to rotate This neutral propeller rotation c...

Страница 44: ...he boat between the two pontoons will position them to be run over by the outboard BOATS HAVING AN OPEN FRONT DECK No one should ever be on the deck in front of the fence while the boat is in motion K...

Страница 45: ...t 26783 Wave and Wake Jumping Operating recreational boats over waves and wake is a natural part of boating However when this activity is done with sufficient speed to force the boat hull partially or...

Страница 46: ...o steer sharply to one side Impact with Underwater Hazards Reduce speed and proceed with caution whenever you drive a boat in shallow water areas or in areas where you suspect underwater obstacles may...

Страница 47: ...an authorized dealer for a thorough inspection and necessary repair The boat should also be checked for any hull fractures transom fractures or water leaks Operating a damaged outboard could cause ad...

Страница 48: ...ON Ventilate passenger area open side curtains or forward hatches to remove fumes 21622 Example of desired air flow through the boat POOR VENTILATION Under certain running and or wind conditions perma...

Страница 49: ...or Quicksilver Accessories have been specifically designed and tested for your outboard These accessories are available from Mercury Marine dealers IMPORTANT Check with your dealer before installing a...

Страница 50: ...ating law enforcement agency Inquiries may be made to the Boating Hotline 1 800 368 5647 or the Boat U S Foundation information number 1 800 336 BOAT Make sure everyone in the boat is properly seated...

Страница 51: ...ng or similar activities always keep a fallen or down skier on the operator s side of the boat while returning to assist the skier The operator should always have the down skier in sight and never bac...

Страница 52: ...35 150 175 150 Pro XS 175 Pro XS Horsepower 135 150 175 150 175 Kilowatts 99 3 110 129 110 129 Full throttle RPM speed 5000 5500 RPM 5250 5750 RPM 5500 6000 RPM Idle speed in forward gear 550 25 RPM N...

Страница 53: ...2 30 1 2 00 1 Recommended gasoline Refer to Fuel and Oil Recommended oil Refer to Fuel and Oil Gearcase lubricant capacity 665 ml 22 5 fl oz Battery rating 1000 marine cranking amps MCA or 800 cold cr...

Страница 54: ...omponent Identification a Top cowl b Bottom cowl c Water pump indicator hole d Driveshaft housing e Anti ventilation plate f Auxiliary tilt switch g Transom brackets h Gearcase i Cooling water intake...

Страница 55: ...ce Refer to your local dealer for recommendations Additional clearance may be required for railroad crossings driveways and trailer bouncing 28419 IMPORTANT Do not rely on the power trim tilt system o...

Страница 56: ...brand of leaded gasoline USING REFORMULATED OXYGENATED GASOLINES USA ONLY This type of gasoline is required in certain areas of the USA The 2 types of oxygenates used in these fuels are alcohol ethano...

Страница 57: ...on particularly after storage Any sign of leakage or deterioration requires replacement before further engine operation Because of possible adverse effects of alcohol in gasoline it is recommended tha...

Страница 58: ...uicksilver Premium Plus 2 Cycle TC W3 Outboard Oil Mercury or Quicksilver Premium Plus 2 Cycle TC W3 Outboard Oil is recommended for your engine If Mercury or Quicksilver Premium Plus 2 Cycle TC W3 Ou...

Страница 59: ...States The Environmental Protection Agency EPA requires that any outboard manufactured after January 1 2009 must use low permeation fuel hose for the primary fuel hose connecting the fuel tank to the...

Страница 60: ...eets the preceding EPA requirements These fuel tanks are available as an accessory or are provided with certain portable outboard models SPECIAL FEATURES OF THE PORTABLE FUEL TANK The fuel tank has a...

Страница 61: ...re 4 Press down on the tab lock again and remove the cap DIRECTIONS FOR USING THE PRESSURIZED PORTABLE FUEL TANK 1 When installing the fuel tank cap turn the cap to the right until you hear a click Th...

Страница 62: ...g this tank is only necessary if the oil level should ever drop and the low oil warning system is activated 1 Remove the top cowl 2 Loosen the fill cap on the engine oil reservoir tank Run the engine...

Страница 63: ...or sparks in the area while filling fuel tanks Fill fuel tanks outdoors away from heat sparks and open flames Remove portable fuel tanks from boat to refill them Always stop engine before refilling t...

Страница 64: ...se lever c Trim tilt switch if equipped Refer to Features and Controls Power Trim and Tilt d Lanyard stop switch Refer to General Information Lanyard Stop Switch e Lanyard Refer to General Information...

Страница 65: ...t short beeps This will alert the operator and help identify the following listed situations For visual display of the specific engine functions and for additional engine data refer to SmartCraft Prod...

Страница 66: ...rvoir along with the remote oil tank Oil Pump Failure Continuous Engine Guardian System is activated Power will be limited The warning horn is activated if the oil pump should ever stop functioning el...

Страница 67: ...isplayed during the engine break in period Power Trim and Tilt Your outboard has a trim tilt control called power trim This enables the operator to easily adjust the position of the outboard by pressi...

Страница 68: ...not parallel to the water surface WARNING Trimming the outboard beyond a neutral steering condition may result in a pull on the steering wheel or tiller handle and loss of boat control Maintain contr...

Страница 69: ...an on a temporary basis 2 Trimming out or up can Lift the bow higher out of the water Generally increase top speed Increase clearance over submerged objects or a shallow bottom Increase steering torqu...

Страница 70: ...rating the outboard to prevent the outboard from tilting up during reverse operation Turn out the manual tilt release valve three turns counterclockwise This allows manual tilting of the outboard Tilt...

Страница 71: ...d only If engine speed exceeds 2000 RPM the outboard will automatically return down to the maximum trim range AUXILIARY TILT SWITCH The auxiliary tilt switch can be used to tilt the outboard up or dow...

Страница 72: ...erate a boat while under the influence of alcohol or drugs Know the waters and area you will be boating tides currents sand bars rocks and other hazards Make inspection checks listed in Maintenance In...

Страница 73: ...etely out of water except in freezing temperatures when not in use Wash the outboard exterior and flush out the exhaust outlet of the propeller and gearcase with fresh water after each use Each month...

Страница 74: ...om idle speed 28423 Engine Break In Procedure IMPORTANT Failure to follow the engine break in procedures can result in poor performance throughout the life of the engine and can cause engine damage Al...

Страница 75: ...rtical trim position during operation NOTE It is the driver s responsibility to always drive in a safe manner Improper trim angle of the outboard when driving at high speed can be difficult and danger...

Страница 76: ...fuel tank vent screw in filler cap on manual venting type fuel tanks 19748 3 Position the fuel line primer bulb so the arrow on the side of the bulb is pointing up Squeeze the fuel line primer bulb s...

Страница 77: ...electric fuel pump c Turn the ignition key switch back to the OFF position and squeeze the primer bulb again until it feels firm Turn the ignition key switch to the ON position again for three second...

Страница 78: ...ckage in the cooling system This condition will cause the engine to overheat Have the outboard checked by your dealer Operating the engine while overheated will cause engine damage 19805 Gear Shifting...

Страница 79: ...67 After shifting outboard into gear advance the lever further to increase speed N R F 27237 Stopping the Engine Reduce engine speed and shift outboard to neutral position Turn ignition key to OFF po...

Страница 80: ...Mercury Precision or Quicksilver replacement parts and Genuine Lubricants EPA Emissions Regulations All new outboards manufactured by Mercury Marine are certified to the United States Environmental Pr...

Страница 81: ...e performed to maintain emission levels within prescribed certification standards The owner operator is not to modify the engine in any manner that would alter the horsepower or allow emission levels...

Страница 82: ...k brackets 122 90 Check steering system for binding or loose components Visually check steering link rod fasteners for proper tightness See Steering Link Rod Fasteners Check propeller blades for damag...

Страница 83: ...se lubricant See Gearcase Lubrication Check power trim fluid See Checking Power Trim Fluid Inspect battery See Battery Inspection Check control cable adjustments 1 Lubricate splines on the driveshaft...

Страница 84: ...g the internal water passages NOTE Engine can be stopped or running at idle speed when flushing the cooling system Do not flush the engine using a water system that exceeds 310 26 kPa 45 psi 1 Remove...

Страница 85: ...cedure CLEANING AND WAXING PROCEDURE 1 Before washing rinse the top cowl with clean water to remove the dirt and dust that may scratch the surface 2 Wash the top cowl with clean water and a mild non a...

Страница 86: ...rces of spark or open flame in the area while servicing Keep the work area well ventilated and avoid prolonged exposure to vapors Always check for leaks before attempting to start the engine and wipe...

Страница 87: ...bris from the fuel If the filter becomes filled with water the water can be removed If the filter becomes plugged with debris the filter must be replaced with a new filter 28434 1 Remove and replace f...

Страница 88: ...od to disengage WARNING Improper fasteners or improper installation procedures can result in loosening or disengagement of the steering link rod This can cause a sudden unexpected loss of boat control...

Страница 89: ...nut off 1 4 turn Assemble steering link rod to engine with special washer head bolt and self locking nylon insert locknut First torque bolt then torque locknut to specifications Fuse Replacement IMPOR...

Страница 90: ...fuse h Diagnostic circuit 4 pin connector 2 amp fuse Corrosion Control Anode Your outboard has corrosion control anodes at different locations An anode helps protect the outboard against galvanic corr...

Страница 91: ...n off the engine before servicing the battery 2 Ensure the battery is secure against movement 3 Battery cable terminals should be clean tight and correctly installed Positive to positive and negative...

Страница 92: ...box for future service reference One 5 16 in and one 3 8 in hex nut is supplied per battery for wing nut replacement Metric hex nuts are not supplied NOTICE DTS OptiMax Engines DO NOT USE DEEP CYCLE B...

Страница 93: ...ng a propeller place the drive unit in neutral and engage the lanyard stop switch to prevent the engine from starting Place a block of wood between the propeller blade and the anti ventilation plate 1...

Страница 94: ...ler straight off shaft If propeller is seized to the shaft and cannot be removed have the propeller removed by an authorized dealer 6 Coat the propeller shaft with Quicksilver or Mercury Precision Lub...

Страница 95: ...ainer and propeller nut onto the shaft a Propeller nut b Propeller nut retainer c Rear thrust hub d Continuity washer e Propeller f Forward thrust washer 8 Flo Torq II drive hub propellers Install for...

Страница 96: ...under the engine cowl resulting in serious injury or death from a fire or explosion To avoid damaging the spark plug boots do not use any sharp object or metal tool to remove the spark plug boots 1 R...

Страница 97: ...plugs finger tight and then tighten 1 4 turn or torque to specifications Description Nm lb in lb ft Spark plug 27 20 Compressor Air Intake Filter The filter should be changed every 100 hours of opera...

Страница 98: ...ler if any of the following conditions are found Cracks or deterioration in the rubber portion of the belt Belt surfaces rough or uneven Signs of wear on edges or outer surfaces of belt 29398 Lubricat...

Страница 99: ...Propeller shaft 92 802859A 1 Propeller shaft Refer to Propeller Replacement for removal and installation of the propeller Coat the entire propeller shaft with lubricant to prevent the propeller hub f...

Страница 100: ...swivel bracket tilt support lever tilt tube steering cable 92 802859A 1 Alternator belt tensioner pivot shaft Lubricate through fitting 29399 Swivel bracket Lubricate through fitting Tilt support lev...

Страница 101: ...applying lubricant Steering cable Rotate steering wheel to fully retract the steering cable end into the outboard tilt tube Lubricate through fitting a Fitting b Cable end 4 Lubricate the following w...

Страница 102: ...present it may have settled to the bottom and will drain out prior to the lubricant or it may be mixed with the lubricant giving it a milky colored appearance If water is noticed have the gearcase che...

Страница 103: ...ANT RECOMMENDATION Mercury or Quicksilver High Performance Gear Lubricant CHECKING LUBRICANT LEVEL AND REFILLING GEARCASE 1 Place outboard in a vertical operating position 2 Remove vent plug 3 Remove...

Страница 104: ...all cleaned fill drain plug and sealing washer Submerged Outboard A submerged outboard will require service within a few hours by an authorized dealer once the outboard is recovered from the water Thi...

Страница 105: ...fuel line and engine fuel system The most effective method for storage preparation is to add the recommended amount of Mercury Precision fuel Stabilizer and Mercury Precision Quickleen products as de...

Страница 106: ...he treated fuel to fill the fuel system Flushing Device 91 44357Q 2 9192 Attaches to the water intakes provides a fresh water connection when flushing the cooling system or operating the engine Protec...

Страница 107: ...ant refer to Gearcase Lubrication Positioning Outboard for Storage Store outboard in an upright vertical position to allow water to drain out of the outboard NOTICE Storing the outboard in a tilted po...

Страница 108: ...itch not in RUN position Battery not fully charged Incorrect starting procedure Refer to Operation section Old or contaminated fuel Fuel is not reaching the engine Fuel tank is empty Fuel tank vent no...

Страница 109: ...ed connection of an air hose is loose Fuel pump failure Ignition system component failure Performance Loss POSSIBLE CAUSES Throttle not fully open Damaged propeller or improper propeller size Boat ove...

Страница 110: ...ocal authorized dealer The dealer has the necessary information to order parts and accessories for you When inquiring on parts and accessories the dealer requires the model and serial number to order...

Страница 111: ...936 1939 Fax English 920 929 5893 Fran ais 905 636 1704 Website www mercurymarine com Australia Pacific Telephone 61 3 9791 5822 Brunswick Asia Pacific Group 41 71 Bessemer Drive Dandenong South Victo...

Страница 112: ...OWNER SERVICE ASSISTANCE 100 eng Asia Singapore Telephone 65 65466160 Brunswick Asia Pacific Group T A Mercury Marine Singapore Pte Ltd 29 Loyang Drive Singapore 508944 Fax 65 65467789...

Страница 113: ...and after engine break in OIL RECOMMENDATION Recommended Oil OptiMax Oil or Premium Plus 2 Cycle TC W3 Outboard Oil OptiMax Oil or Premium Plus TC W3 is a higher grade oil that provides increased lubr...

Страница 114: ...tain federal guidelines If in doubt contact your dealer or the boat manufacturer U S COAST GUARD CAP ACITY MAXIMUM HORSEPOWER XXX MAXIMUM PERSON CAPACITY POUNDS XXX MAXIMUM WEIGHT CAPACITY XXX 26777 S...

Страница 115: ...outboards manufactured for sale sold or offered for sale in the United States The Environmental Protection Agency EPA requires that any outboard manufactured after January 1 2009 must use low permeat...

Страница 116: ...FUEL TANKS Portable Fuel Tank Select a suitable location in the boat within the engine fuel line length limitations and secure the tank in place Permanent Fuel Tank Permanent fuel tanks should be inst...

Страница 117: ...Transom Opening Single engine 84 8 cm 33 3 8 in Dual engine 151 8 cm 59 3 4 in Lifting the Outboard WARNING Improperly supporting an engine during lifting can result in the engine falling causing seri...

Страница 118: ...he boat transom Lifting Eye 91 90455 1 2756 Threads into the flywheel to remove the powerhead assembly from the driveshaft housing or to lift entire engine for removal installation Steering Cable Star...

Страница 119: ...eering Link Rod Fasteners IMPORTANT The steering link rod that connects the steering cable to the engine must be fastened using a special washer head bolt P N 10 849838 and self locking nylon insert l...

Страница 120: ...zed steering components can lead to loss of boat control Inspect all steering attachment components for wear lubricate all attachment hardware and check all fasteners for proper tightness in accordanc...

Страница 121: ...sher head bolt a and self locking nylon insert locknut b 3 Torque the head bolt then the locknut to specifications Description Nm lb in lb ft Cable coupler nylon insert locknut d Tighten locknut until...

Страница 122: ...eight dimension for dual outboard installation e Outboard mounting height height of outboard mounting brackets from bottom of boat transom For heights over 56 0 cm 22 in a propeller that is designed f...

Страница 123: ...the transom drilling fixture a Drill guide holes b Transom drilling fixture c Transom centerline Transom Drilling Fixture 91 98234A2 5489 Aids in engine installation by acting as a template for engine...

Страница 124: ...diameter 12 54012 Flat washer 7 8 in diameter Available Outboard Mounting Bolts Part Number Description 10 67755005 20 x 2 50 in long 1 25 in thread 10 67755006 20 x 3 50 in long 1 25 in thread 10 814...

Страница 125: ...e transom may not be adequate The boat transom must be strengthened or the load carrying area increased a Transom yielding under bolt torque b Transom cracking under bolt torque Use a dial torque wren...

Страница 126: ...ing The locknut must be drawn tight while still engaging the bolt threads and not contacting the shank of the bolt NOTE For more accurate torque tighten the mounting locknuts rather than the outboard...

Страница 127: ...Nm lb in lb ft Outboard mounting locknuts and bolts metal lift plates and setback brackets 122 90 Electrical Hoses and Control Cables FRONT CLAMP DISASSEMBLY Remove screws and open the front clamp as...

Страница 128: ...esult in a loss of power to the Digital Throttle and Shift DTS system leading to serious injury or death due to loss of boat control Secure the battery leads to the battery posts with hex nuts to avoi...

Страница 129: ...CYCLE BATTERIES DTS Digital Throttle and Shift applications and OptiMax engines must use a marine starting battery with 1000 MCA 800 CCA or 180 Ah rating IMPORTANT Battery cable size and length is cri...

Страница 130: ...atteries a Red sleeve Positive b Black sleeve Negative c Ground cable d Cranking battery FUEL HOSE AND OIL HOSE CONNECTIONS Fuel Hose Connection Fuel hose size Minimum fuel line inside diameter I D is...

Страница 131: ...uel hose SPEEDOMETER AND WATER PRESSURE TUBING CONNECTIONS NOTE This applies to models without SmartCraft gauges This outboard has a speedometer water pickup located in the leading edge of the gearcas...

Страница 132: ...sure tube Shift and Throttle Cable COUNTERROTATION OUTBOARDS Counterrotating left hand gearcases can be identified by a L stamped into the end of the propeller shaft The Quicksilver Dual Engine Consol...

Страница 133: ...nditions On counterrotation outboards the shift linkage moves in the opposite direction compared to a standard rotation outboard Forward Gear Reverse Gear 7724 Forward Gear Reverse Gear 7726 Standard...

Страница 134: ...position c Place a mark on the shift cable against the cable end guide a Forward position mark 2 Mark the reverse position as follows a Move the remote control handle into reverse and advance the hand...

Страница 135: ...lling the cable to the engine 5 Position the remote control and outboard into neutral position 6 Slide the shift cable retainer forward until resistance is felt then slide the cable anchor toward the...

Страница 136: ...he shift cable adjustments as follows a Shift the remote control to forward while turning the propeller shaft If the propeller shaft does not lock in gear adjust the cable barrel closer to the cable e...

Страница 137: ...remote control handle to neutral If the propeller shaft does not turn freely without drag adjust the barrel closer to the cable end guide Repeat steps a through d 5 Return the safety stop switch to th...

Страница 138: ...OUTBOARD INSTALLATION 126 eng 3 a b 4 a b a b 4366...

Страница 139: ...icient slack must exist in engine wiring harness battery cables fuel hose and oil hoses routed between clamp and engine attachment point to relieve stress and prevent hoses from being kinked or pinche...

Страница 140: ...ll the fill cap and tighten securely a Fill cap IMPORTANT Do not remove the vent cap from the engine mounted oil reservoir tank when filling the tank Removal of the vent cap may damage the threads in...

Страница 141: ...P Before starting engine for the first time prime the oil injection pump Priming will remove any air that may be in the pump oil supply hose or internal passages a Oil injection pump b Oil supply hose...

Страница 142: ...witch has been turned on move the remote control handle from neutral into forward gear 3 to 5 times This will automatically start the priming process NOTE It may take a few minutes for the pump to com...

Страница 143: ...Install forward thrust hub propeller continuity washer rear thrust hub propeller nut retainer and propeller nut onto the shaft a Propeller nut b Propeller nut retainer c Rear thrust hub d Continuity w...

Страница 144: ...rim limit pin in a position that prevents excessive trim under and operate the boat in a safe manner Some boats particularly some bass boats are built with a greater than normal transom angle which wi...

Страница 145: ...Stainless Steel Tilt Pin 17 49930A 1 2749 Limits the down trim angle of the power trim equipped engines or aids in determining the trim out angle on non power trim engines The owner may decide to limi...

Страница 146: ...MAINTENANCE LOG 134 eng Maintenance Log Record all maintenance performed on your outboard here Be sure to save all work orders and receipts Date Maintenance Performed Engine Hours...

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