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Holding Cabinet – Service Manual   

10 

 DIAGNOSTIC MODE 
 

 Press and hold down the “Temperature” button until you hear a short, double-beep sound.  

In this mode all displays indicate temperatures for either the upper or lower heaters for 
each bin.  Pressing the “Up” and “Down” arrow buttons will select the upper and lower 
heaters respectively.   

 

In this mode, pressing the “Time” button will also display the PWM output power duty 
cycle.  This is shown as a percent for the corresponding heater. 

 

The thermocouple calibration system can only be accessed from within the diagnostic 
mode. 

 

 THERMOCOUPLE CALIBRATION SYSTEM 

 

  Make sure heater zone to be calibrated is at temperature and stable.  Measure actual 

temperature and proceed with following procedure. 

 

  Enter “Diagnostic Mode” by pressing and holding down the “Temperature” button.  After a 

second or so, the actual temperatures as measured by holding cabinet are displayed. 

 

  Use “Up” or “Down” buttons to select either the upper or lower heating zone for each bin. 

 

  Press “Bin” select button to select bin containing heating zone to be calibrated. 

 

  Note: Bin display will alternate between showing temperature and calibration offset.  As the 

calibration offset is changed the temperature displayed will reflect this. 

 

  Use the “Up” and “Down” buttons to make the displayed temperature match the actual 

temperature as independently measured. 

 

  To apply the temperature calibration correctly, press and hold the “Temperature” button 

down.  While pressing the “Temperature” button, press “Program” button (for 1 second) 
until the unit beeps. 

 

  Once program in completed the temperature correction is applied and the heater zone will 

adjust its temperature.  The user interface returns to the actual temperature display. 

 

  Once a bin is selected for programming, if no keys are entered for 10 seconds the 

calibration mode is terminated and the display returns to actual temperature display mode.   

 

 THERMOCOUPLE FAULT DETECTION 

 

The thermocouple (TC) fault detection logic is disabled for 10 minutes following initial 
power application.  This allows time for all heating zones to develop enough heat to not 
trigger a shorted thermocouple fault. 

 

Содержание 86002

Страница 1: ...R MERCO HOLDING CABINET MODEL 86002 Merco Savory Inc 1111 North Hadley Road Fort Wayne Indiana 46804 United States of America Phone 260 459 8200 U S Facsimile 888 790 8193 Int l Facsimile 260 436 0735 Service Hotline 800 678 9511 www mercosavory com ...

Страница 2: ...Holding Cabinet Service Manual 2 SPECIFICATIONS Model Voltage Amps Watts Hz Net Wt lbs kg Plug 86002 120 10 4 1250 60 30 14 6 Nema 5 15P FRONT VIEW SIDE VIEW TOP VIEW ...

Страница 3: ...Holding Cabinet Service Manual 3 MHC 22 GEN CONTROL PANEL MODEL 86002 Bin Button 2 Bin Button 1 Bin Button 4 Bin Button 3 Program Button Time Button Temperature Button Down Arrow Button Up Arrow Button ...

Страница 4: ...Holding Cabinet Service Manual 4 WIRING DIAGRAM ...

Страница 5: ... Green and yellow conductor is ground Power is permanently supplied to the main power switch Heating Circuit Closing the main power switch supplies voltage to the power board and user interface Temperature is set through the user interface which then intermittently supplies 120VAC to the heater plates Temperature is then controlled by the thermocouples sending a reference signal back to the user i...

Страница 6: ...esistance WITH POWER OFF To check resistance of the elements remove all leads from the elements and use a digital multimeter The element resistance should be as follows 120V 87 ohms Replace heating element shelf as needed Check thermostat common wire Please note that if thermostat is bad both circuits will be bad Temperature is too high Thermocouple Check for incorrectly wired thermocouple Thermoc...

Страница 7: ...nect thermocouple and all power connections to board Mark all wires for reassembly 4 Take out power board 5 Take out shelf mounting screws from both sides 6 Remove shelves and feed wiring out of unit 7 Reassemble in reverse order USER INTERFACE U I BOARD REPLACEMENT 1 Remove four 4 screws 2 Disconnect thermocouples 3 Disconnect ribbon cable 4 Remove board 5 Reassemble in reverse order WARNING Be c...

Страница 8: ... Plastic K 340025 Tray Cover Front Retention Rod Assembly L 10000968 Side Insulation M 340048 Top Bottom Insulation N 10000966 Heater Insulation O 10000946 02 Lower Shelf Assembly P 340051 Upper Upper Shelf Assembly Q 340052 Lower Upper Shelf Assembly R 340053 Rod Rear Tray Seal Retainer S 000171 Strain Relief Not Shown 340054 Power Cord NEMA 5 15P Not Shown 340055 Ribbon Cable Power Board to Inte...

Страница 9: ...Holding Cabinet Service Manual 9 GENERAL VIEW ...

Страница 10: ...ting zone for each bin Press Bin select button to select bin containing heating zone to be calibrated Note Bin display will alternate between showing temperature and calibration offset As the calibration offset is changed the temperature displayed will reflect this Use the Up and Down buttons to make the displayed temperature match the actual temperature as independently measured To apply the temp...

Страница 11: ...cted Lower heater zone is good Er22 Indicates Upper and Lower heater zone TC s detected open Cold Indicates Temperature of heater zone is below set point Hot Indicates Temperature of heater zone is above set point Once and error is indicated for a heater zone the affected heater is shut off The only way to clear an error indication is by cycling the power off then on again To reset the holding bin...

Страница 12: ...anual 12 Merco Savory LLC 1111 North Hadley Road Fort Wayne Indiana 46804 United States of America Telephone 260 459 8200 U S Facsimile 888 790 8193 Int l Facsimile 260 436 0735 Service Hotline 800 678 9511 www mercosavory com ...

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