background image

P 1

2mm Drill bit

Winter = High Moisture = Expansion

Summer = Low Moisture = Contraction

All buildings should be 

erected by two adults

For ease of assembly, you 

MUST  pilot drill all screw 

holes and ensure all screw 

heads are countersunk.

CAUTION

Every effort has been made during the 

manufacturing process to eliminate the 

prospect of splinters on rough surfaces of the 

timber.  You are strongly advised to wear gloves 

when working with or handling rough sawn 

timber.

Please retain product label and instructions for future reference

             

General Instructions

BEFORE YOU START PLEASE READ INSTRUCTIONS CAREFULLY 

- Check the pack and make sure you have all the parts listed. 

- When you are ready to start, make sure you have the right tools at hand (not supplied) 

including  a Phillips screwdriver, Stanley knife, wood saw, step ladder and drill with 2mm 

bit.

- Ensure there is plenty of space and a clean dry area for assembly. 

TIMBER

As with all natural materials, timber can be affected during various weather conditions. 

For the duration of heavy or extended periods of rain, swelling of the wood panels may 

occur. Warping of the wood may also occur during excessive dry spells due to an interior 

moisture loss. Unfortunately, these processes cannot be avoided but can be helped. It is 

suggested that the outdoor building is sprayed with water during extended periods of 

warm sunshine and sheltered as much as possible during rain or snow.

BUILDING A BASE

When thinking about where the building and base are going to be constructed: 

Ensure that there will be access (60cm) to all sides for maintenance work and annual 

treatment.

Ensure the base is level and is built on firm ground, to prevent distortion.  Refer to 

diagrams for the base dimensions. The base should be slightly smaller than the external 

measurement of the building, i.e. The cladding should overlap the base, creating a run 

off for water. It is also recommended that the floor be at least 25mm above the 

surrounding ground level to avoid flooding.

TYPES OF BASE

- Concrete 75mm laid on top of 75mm hard-core.

- Slabs laid on 50mm of sharp sand.

Whilst all products manufactured  are made to the highest standards of Safety and in 

the case of childrens products independently tested to EN71 level, we cannot accept 

responsibility for your safety whilst erecting or using this product.

Refer to the instructions pages for your specific product code

For ease of assembly use a 

rubber mallet to fit the log 

boards. Do NOT use a heavy 

hammer.

Ensure to measure and check before cutting 

boards.

0628LOG177-V4

0628LOG177-V4 28mm corner cabin

For assistance please contact customer care on: 01636 821215

Mercia Garden Products Limited, 

Sutton On Trent, 

Newark, 

Nottinghamshire, 

NG23 6QN

www.merciagardenproducts.co.uk

It is advisable to use a hand 

saw when cutting roof and 

floor boards.

To ensure log boards are even, use a spirit 

level to check each layer has been installed 

correctly.

Содержание 0628LOG177-V4

Страница 1: ...m sunshine and sheltered as much as possible during rain or snow BUILDING A BASE When thinking about where the building and base are going to be constructed Ensure that there will be access 60cm to all sides for maintenance work and annual treatment Ensure the base is level and is built on firm ground to prevent distortion Refer to diagrams for the base dimensions The base should be slightly small...

Страница 2: ...AG 1625 1x45 deg cut right Log Board 28x120x1625mm QTY 1 LB28 J 1625 1x45 deg cut right 50mm bottom notch Log Board 28x120x1625mm QTY 1 LB28 JD 1625 1x45 deg cut right 50mm bottom notch window notch Log Board 28x120x3625mm QTY 1 LB28 JD 3625 1x45 deg cut left window notch Log Board 28x120x3625mm QTY 6 LB28 AG 3625 1x45 deg cut left Log Board 28x64x3625mm QTY 1 LB28 H 3625 66mm high board 1x45 deg ...

Страница 3: ...4444 3355 PT Angled Bearer 44x44x3639mm QTY 1 F4444 3639 PT Angled Bearer 44x44x3949mm QTY 1 F4444 3949 PT Angled Bearer 44x44x4569mm QTY 1 F4444 4569 PT Angled Bearer 44x44x4259mm QTY 1 F4444 4259 PT Angled Storm Brace 27x44x2000mm QTY 8 F2744 2000 45 46 Closure Trim 16x28x2400mm approx length QTY 14 S1628 2400 Felt Roof Truss 40x70x1604mm QTY 1 AI 0628LOG177RTB V4 Roof Truss 40x70x2222mm QTY 3 A...

Страница 4: ...Roof Board Pack A QTY 2 AI 0644LOG177 V4RBPA MB16 P 2035 QTY 1 MB16 P 2143 QTY 1 MB16 P 2252 QTY 1 MB16 P 2361 QTY 1 MB16 P 2469 QTY 1 MB16 P 2578 QTY 1 MB16 P 2686 QTY 1 MB16 P 2795 QTY 1 MB16 P 2903 QTY 1 MB16 P 3012 QTY 1 MB16 P 3121 QTY 1 MB16 P 3229 QTY 1 MB16 P 3338 QTY 1 MB16 P 3446 QTY 1 MB16 P 3555QTY 1 Roof Board Pack B QTY 1 AI 0644LOG177 V4RBPB MB16 P 92 QTY 1 MB16 P 303 QTY 1 MB16 P 5...

Страница 5: ...mm screws ensuring the frame is flush 10x70mm Screws Pre drill hole 70mm screw Step 2 Parts needed No 32 QTY 4 No 35 QTY 1 No 36 QTY 1 No 37 QTY 1 No 38 QTY 1 Arrange the remaining framing No 32 35 36 37 38 as shown in the illustration Ensure there is an equal amount of space between each frame Secure each of the frames in place using 2x70mm screws for each side of the bearer ensur ing the framing...

Страница 6: ...s 70mm screw Step 4 See Pre Assembly Parts needed No 6 QTY 1 Make the assembly level by adding another board No 6 as shown in the diagram Fix using 1x70mm screw Ensure to stagger the screws so as not to collide with the previous screw 1x70mm Screws Pre drill hole 70mm screw 11 3 21 6 3 IMPORTANT Pre drill before fixing screws a b a b Step 5 See Pre Assembly Parts needed No 4 QTY 6 No 5 QTY 6 No 12...

Страница 7: ...losed the door frame Step 6 See Pre Assembly Parts needed No 4 QTY 6 No 5 QTY 6 No 10 QTY 6 No 20 QTY 6 No 21 QTY 6 No 22 QTY 6 No 23 QTY 12 No 24 QTY 6 Following the same method outlined in Pre Assembly lay the next 6 boards No s 4 5 10 20 21 22 23 24 onto the assembly to create your second level Ensure that the boards are level and flush with each other as you lay each one Doors can be hung once...

Страница 8: ...lay each one Step 10 See Pre Assembly Parts needed No 7 QTY 1 Make the assembly level by adding another right hand board No 7 as shown in the diagram Ensure to stagger the screws so as not to collide with the previous screw 7 20 18 Step 12 See Pre Assembly Parts needed No 8 QTY 1 No 13 QTY 1 No 17 QTY 1 No 18 QTY 1 No 20 QTY 2 Following the same method outlined in Pre Assembly lay the final boards...

Страница 9: ...e see the diagram Do not fix roof assembly to the building at this point 16x90mm Screws Pre drill hole 90mm screw 29 Step 14 Parts needed No 29 QTY 1 No 31 QTY 2 Attach the longer Truss No 31 to the back corners of the building to the assembly using 1x90mm screws per truss Screw down through the truss at an angle into the main support Do the same with the centre back truss No 29 Do not fix roof as...

Страница 10: ...ll of the building Do not fix roof assembly to the building at this point 2x90mm Screws Pre drill hole 90mm screw Step 17 You can now fix the assembled roof truss to the building making sure the attached blocks sit inside the assembly Some adjustment may be required to ensure the roof structure rests correctly Once in position fix to the building using 1x120mm screw per purlin as shown in the diag...

Страница 11: ...u are happy with the fit of the roof boards fix the second board of this layer into place as shown in the diagram Use 2x40mm screws per board ensur ing to fix through the roof board into the truss below 18x40mm Screws Step 19 Parts needed No 51 QTY 6 No 52 QTY 3 No 53 QTY 12 Start arranging the roof board packs A B C onto the roof assembly working around the structure building each layer of roof b...

Страница 12: ...he first and third boards of this layer into place as shown in the diagram Use 2x40mm screws per board ensuring to fix through the roof board into the truss below 34x40mm Screws Step 21 Parts needed No 51 QTY 6 No 52 QTY 2 No 53 QTY 12 Continue arranging the roof board packs A B C onto the roof assembly working around the structure building each layer of roof boards one by one HINT keep the roof b...

Страница 13: ...x40mm Screws 40mm screw Pre drill hole This is for illustrative purposes only and may differ from your floor 50 Pre drill hole 40mm screw Step 22 Parts needed No 51 QTY 8 No 52 QTY 3 No 53 QTY 16 Continue arranging the roof board packs A B C onto the roof assembly working around the structure building each layer of roof boards one by one HINT keep the roof board packs seperate so as not to mix up ...

Страница 14: ...roof as shown in the illustration Once in position fix each trim into place by pre drilling a pilot hole and using 6x30mm screws per trim equally spacing them along the face of the board 42x30mm Screws 45 45 30mm screw Pre drill hole Cut to fit Step 25 Parts needed No 45 QTY 7 Once the floor has been laid arrange the closure trim No 45 around the outside edge of floor internally measure and cut do...

Страница 15: ...lt tacks spaced out at approximately 100mm intervals Ensure there is 50mm of overhanging felt around the base of the roof 600x Felt Tacks HANDLE WITH CARE 1 2 3 4 Felt tacks 1 3 2 4 5 6 7 8 9 10 Felt Instructions 1 2 5215mm L x 1000mm W 3751mm L x 1000mm W 3 4 3655mm L x 1000mm W 2191mm L x 1000mm W 5 6 3220mm L x 1000mm W 1756mm L x 884mm W 7 8 1660mm L x 1000mm W 928mm L x 984mm W 9 10 2320mm L ...

Страница 16: ...r log boards Once in place mark the excess fascia with a pencil and then trim the fascias to follow the shape of building as shown in the illustration 24x40mm Screws Pre drill hole 40mm screw 43 43 Step 29 Parts needed No 44 QTY 8 Arrange the storm braces No 44 around the building internally Place 2x storm braces per side fixing into place using 2x 70mm bolts per brace making sure the washer nut a...

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