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arionhoses.com

EMPOWERING HOSES

ARION HOSES.

INSTALLATION TECHNICAL GUIDE

MA-5247 ENG

v1121

meler.eu

Содержание Arion

Страница 1: ...arionhoses com EMPOWERING HOSES ARION HOSES INSTALLATION TECHNICAL GUIDE MA 5247 ENG v1121 meler eu ...

Страница 2: ... without the express authorization of its owner is strictly prohibited The specifications and information contained in this manual may be modified without prior notice The official language of this manual is only the English language The remaining versions of the manual in other languages are mere translations without any official value or efficacy In case of discrepancies or contradictions betwee...

Страница 3: ...NDED USE 1 4 LIMITED USE 1 4 2 DESCRIPTION 2 1 GENERAL FEATURES 2 1 HOSE RANGES DESCRIPTION 2 2 1 ARION ESSENTIAL Standard hose 2 2 2 ARION HANDY Manual hose 2 2 3 ARION VERSA Outer Ø30mm 2 3 4 ARION AKUA Waterproof hose 2 3 5 ARION CIRCLE Removal core hose 2 4 6 ARION RHYTHM Dynamic hose 2 4 7 ARION QUARZ Reinforced mesh 2 5 8 ARION INFERNO High temperatura hose 2 5 9 ARION POWER High pressure 2 ...

Страница 4: ...CONNECTION 2 13 IMPORTANT 2 13 CONNECTING A NEW HOSE 2 13 REMOVING A USED HOSE 2 14 CONNECTING A USED HOSE AGAIN 2 14 GENERAL CONNECTION TIPS 2 15 HOSE INSTALLATION IN FIXED STRUCTURE MANUAL APPLICATION 2 17 HOSE INSTALLATION IN ROBOT 2 18 REMOVABLE CORE HOSE REPLACE 2 19 ACCESSORIES 2 20 ...

Страница 5: ... and perform maintenance on it Also provide necessary safety material appropriate clothing footwear gloves and safety glasses In all cases observe local regulations regarding risk prevention and safety SYMBOLS The symbols used on both the melter applicator equipment and in this manual always represent the type of risk we are exposed to Failure to abide by a warning signal may result in personal in...

Страница 6: ...cally inspect the cables to check for crushing wear and tear as well as to prevent tripping and falls as a result of their placement Although the system meets EMC requirements it is inadvisable to use devices that transmit high levels of radiation i e mobile phones or soldering equipment in their vecinity HYDRAULIC COMPONENTS As this is a pressurized system precautions related to this type of equi...

Страница 7: ...ttention as soon as possible either from the company s medical service or the nearest hospital Provide the medical staff with the Safety Information Sheet of the adhesive MATERIALS Meler systems are designed for use with hot melt adhesives They should not be used with any other type of material and especially not with solvents which may cause personal injury or damage to internal system components...

Страница 8: ...uipment using adequate means of protection during each mode of operation LIMITED USE The equipment should never be used under the following conditions Use with reactive polyurethane or any other material that might cause safety or health risks when heated Use of equipment in environments where cleaning is necessary using water jets except Arion Akua Use of equipment to heat or melt food products I...

Страница 9: ...led using automated manufacturing techniques Closely spaced wire wraps deliver efficient and uniform heat transfer for controlled start up and consistent flow rates Sensing accuracy provides reliable readings and parallel ground paths provides safer operation and protect personnel and equipment Up to four layers of overlapped insulation depending on hose model increase thermal efficiency control h...

Страница 10: ...13 M22x1 5 Ø13 JIC 1 1 16 Ø16 M30x1 5 Ø20 M30x2 Ø20 Electrical connections type M01 M04 M05 P01 S02 X01 T01 D01 N01 N05 N06 N07 M03 X01 X03 R01 Power at 230V 90 225 W m 1 ARION ESSENTIAL STANDARD HOSE Sensor type Pt 100 Ni 120 Thermocouple J Inner diameters available 8 10 13 mm Lengths available From 0 6 to 13 m Maximum working temperature Up to 200 ºC Electrical power supply 120 200 230 VAC Maxim...

Страница 11: ...hm Hydraulic connections type JIC 9 16 JIC 1 2 Electrical connections type M01 N01 M03 Power at 230V 100 W m 4 ARION AKUA WATERPROOF HOSE Sensor type Pt 100 Ni 120 Thermocouple J NTC R Inner diameters available 6 8 13 mm Lengths available From 0 6 to 7 2 m From 1 to 9 m Maximum working temperature Up to 200 ºC Electrical power supply 200 230 VAC Maximum Working pressure 156 Ø6 130 Ø8 105 Ø13 bar a...

Страница 12: ...x1 5 Electrical connections type M01 N01 M03 R01 Power at 230V 200 W m 6 ARION RHYTHM DYNAMIC HOSE Sensor type Pt 100 Ni 120 Thermocouple J Inner diameters available 8 13 mm Lengths available From 0 6 to 7 2 m Ø8 230V From 0 6 to 5 4 m Ø13 230V From 0 6 to 6 m Ø8 200V From 0 6 to 4 2 m Ø13 200V Maximum working temperature Up to 200 ºC Electrical power supply 200 230 VAC Maximum Working pressure 13...

Страница 13: ...raulic connections type JIC 9 16 Ø8 JIC 3 4 Ø13 Electrical connections type M01 T01 N01 M03 Power at 230V 90 150 W m 8 ARION INFERNO HIGH TEMPERATURA HOSE Sensor type Pt 100 Ni 120 Thermocouple J NTC R Inner diameters available 8 13 mm Lengths available From 0 6 to 10 m From 1 to 9 m Maximum working temperature Up to 250 ºC Electrical power supply 200 230 VAC Maximum Working pressure 80 Ø8 60 Ø13 ...

Страница 14: ...ic connections type JIC 9 16 Ø8 M16x1 5 Ø8 JIC 3 4 Ø13 M22x1 5 Ø13 JIC 1 1 16 Ø16 M30x1 5 Ø20 M30x2 Ø20 Electrical connections type M01 N01 M03 R01 Power at 230V 110 Ø8 160 Ø13 W m Sensor type Pt 100 Ni 120 Thermocouple J NTC R Inner diameters available 13 16 20 mm Lengths available From 0 6 to 10 m From 1 to 9 m Maximum working temperature Up to 200 ºC Electrical power supply 200 230 VAC Maximum ...

Страница 15: ...tions type JIC 9 16 Electrical connections type M01 N01 M03 Power at 230V 90 150 W m SENSOR Pt 100 Ni 120 Thermocouple J NTC R HOSE Ø Ø6 Ø8 Ø13 Ø16 Ø20 Ø8 Ø13 Ø16 THREAD GAS 1 4 JIC 9 16 JIC 3 4 JIC JIC 1 1 16 M30x1 5 M16x1 5 M22x1 5 M30x2 DEXT MM 40 5 40 5 45 45 50 40 5 45 45 D MM 19 19 22 32 36 24 27 36 MATERIAL MATERIAL TRATAMIENTO TREATMENT VALIDADO COMFIRM DIBUJADO DESIGN NOMBRE NAME FECHA DA...

Страница 16: ...o 1 65 1 2 3 4 5 6 7 1 Fase resistencia manguera 2 Neutro común resistencias 3 Sonda manguera positivo 4 Sonda manguera negativo 5 Sonda aplicador positivo 6 Sonda aplicador negativo 7 Fase resistencia aplicador 8 Tierra 6 7 8 5 1 2 4 3 1 Neutro resistencia aplicador 2 Fase resistencia aplicador 3 Sonda aplicador positivo 4 Sonda aplicador negativo 5 Vacío 6 Vacío 7 Vacío 8 Tierra 8 7 6 2 1 5 3 4 ...

Страница 17: ...cia aplicador 8 PE Tierra 8 7 6 2 1 5 3 4 1 Potencia aplicador 2 Potencia aplicador 3 Sonda aplicador 4 Sonda aplicador 5 Vacío 6 Vacío 7 Vacío 8 PE Tierra D 16 604000880 600119 Crimps macho Pt 100 Crimps hembra Pt 100 AT01 1 Hose Applicator sensor 2 Hose power 3 Hose sensor 4 Hose sensor 5 Applicator sensor 6 Applicator sensor 7 Applicator power 8 PE Ground 1 Applicator sensor 2 Applicator power ...

Страница 18: ...te con 12 4 Potencia manguera 5 Sonda aplicador puente con 9 6 Potencia manguera 7 PE Tierra 8 Sonda manguera puente con 11 9 Sonda manguera puente con 5 10 Vacío 11 Sonda manguera puente con 8 12 Sonda aplicador puente con 3 I 167A 65 cm Terminal tubular sin aislar 1 5mm2 10mm Ref 100108 Terminal redondo sin aislar 2 5mm2 Ref 603000560 MN01 1 Applicator power 2 Applicator power 3 Applicator senso...

Страница 19: ...con 3 Crimps macho Ni 120 blanco 1 65 verde amarillo 2 63 negro sonda negro sonda Sonda Ni 120 marrón 0 33 marrón 0 33 negro 1 65 azul 1 65 amarillo 1 65 blanco 0 83 naranja 1 65 marrón 0 33 3 4 6 5 1 2 9 10 12 11 7 8 marrón 1 65 marrón 0 33 gris 1 65 1 2 3 4 3 4 2 1 Resistencias paralelo Terminal tubular sin aislar 1 5mm2 10mm Ref 100108 Terminal redondo sin aislar 2 5mm2 Ref 603000560 604000790 ...

Страница 20: ...4 5 6 7 65 cm 6 7 8 5 1 2 4 3 3006 1 Fase resistencia manguera 2 Neutro resistencia manguera 3 Sonda manguera 4 Sonda manguera 5 Vacío 6 Vacío 7 Vacío 8 Tierra D 16 TM01 1 Hose power 2 Neutral hose power 3 Hose sensor 4 Hose sensor 5 Empty 6 Empty 7 Empty 8 PE Ground Instrucción montaje mangueras conexión TT01 resistencias en paralelo Sonda Pt 100 blanco 1 65 blanco 0 83 verde amarillo 2 63 rojo 0...

Страница 21: ... ground during the operation This can cause heat dissipation and hose damage Furthermore for optimal operation hoses must not be in contact with each other or lean on the main machine 6 Pre heat and lubricate the end connectors B with a heat applicator to connect and disconnect the hose 7 Never unclog the hose in any manner Contact the Meler Service Centre CONNECTING A NEW HOSE 1 After taking the ...

Страница 22: ...plicable 3 Disconnect the electrical connectors of the hoses or any cables between the melter unit and the applicator 4 Unplug the connector from the melter unit and the hose applicator adaptor 5 Dispose of the hose in an appropriate manner CONNECTING A USED HOSE AGAIN 1 Connect the electrical components first in order to soften the adhesive and then carry out the mechanical connection 2 After the...

Страница 23: ...mm Ø20 OK Use a hose right length to avoid folded sections Let at the end a minimum of 250 mm straight length Assure hose movement on a single plane NOK OK 250 Hold the hose by two points with a spiral bracket Avoid V position OK NOK NOK OK OK Do not secure with narrow brakets or tighten the hose Avoid twisting movements Avoid the accumulation of heat between hoses NOK GENERAL CONNECTION TIPS NOK ...

Страница 24: ...CTION STATIC USE Not suitable for repetitive torque movement DO NOT USE FOR ROBOTIC APPLICATIONS OK NOK DO NOT IMMERSE THE HOSE Avoid water draining to the electrical connections or to the melter ARION INFINITY ARION AKUA OK NOK ...

Страница 25: ...HICAL GUIDE HOSES SETUP AND CONNECTION HOSE INSTALLATION IN FIXED STRUCTURE MANUAL APPLICATION Arion Handy Hose Connection 90º fitting applicator hose ARION HANDY Tensor balancer MV applicator Draw tow assembly Spring hoses protection Fixed clamp ...

Страница 26: ...nimizing the twists in the hose and protecting the thread from the body of the applicator Finally the hose is positioned parallel to the applicator and is connected by a 90 fitting 9 1 ROTATING FITTING 2 FIXED CLAMP HOSE A FROM MELTER DRAW TOW ASSEMBLY 3 SPRING BALANCER METAL SPRING 4 PLASTIC SPIRAL TUBE 5 CLAMP WITH BALL JOINT 6 CLAMP WITH BALL JOINT 7 APPLICATOR 8 SUPPORT 9 90º FITTING ROBOT VAL...

Страница 27: ...nside the hose 4 Loosen the set screws of the removable racord 5 Using two spanners loosen the removable racord at the end of the hose 6 Loosen the set screws from the fixed racord at the other end of the hose and remove the core hose 7 Insert the new core hose and tighten the set screws of the fixed racord 8 Using two spanners mount the removable racord at the end of the hose and tighten the set ...

Страница 28: ...0006478 150090590 20020000 150090680 45º Fitting 3 4 UNF R0007109 R0003859 150090600 150090900 90º Fitting 9 16 UNF 150127460 20010000 150092190 R0005658 R0005658 150090640 20010000 150090680 90º Fitting 3 4 UNF 150090750 150041900 150090560 150090670 Fittings Adapters References Description Ø8 9 16 JIC Ø13 3 4 JIC Ø16 1 1 16 JIC Ø20 M30x1 5 Straight Fitting Female 9 16 JIC 07000007 150090680 Stra...

Страница 29: ...00013 26000014 150092090 26000015 26000016 26000017 150002100 26000018 26000019 26000020 150092110 26000021 45º Straight 90º Thermal Insulation Reference Description 29000016 Thermal insulation tube for connections fittings Fittings with Flare Swivel References Description Ø8 9 16 JIC Ø13 3 4 JIC Straight Fitting 9 16 JIC TL 20130000 45º Fitting 9 16 JIC TL 20120000 45º Fitting 3 4 JIC TL 15009270...

Страница 30: ...8 1 3 4 UNF 2 9 16 UNF M01 300 R0006781 1 3 4 UNF 2 3 4 UNF M01 300 R0004600 1 3 4 UNF 5 9 16 UNF M01 300 Two straight fittings are included 45º fitting is included Ni120 Heated Distributor Reference Nº Inputs Thread Nº Outputs Thread Technology Power W R0007425 1 9 16 UNF 1 9 16 UNF N01 150 R0007790 1 3 4 UNF 2 9 16 UNF N01 300 R0006194 1 3 4 UNF 2 3 4 UNF N01 300 R0003074 1 3 4 UNF 5 9 16 UNF N0...

Страница 31: ... Pt100 Non Return Heated Distributors Reference Nº Inputs Thread Nº Outputs Thread Technology Power W 111300100 2 3 4 UNF 1 3 4 UNF M01 600 111300060 3 1 1 16 UNF 2 1 1 16 UNF M01 600 Ni120 Non Return Heated Distributors Reference Nº Inputs Thread Nº Outputs Thread Technology Power W 111300160 2 9 16 UNF 1 9 16 UNF N01 600 111300200 2 3 4 UNF 1 3 4 UNF N01 600 111300150 2 1 1 16 UNF 2 1 1 16 UNF N...

Страница 32: ... R0004023 Rotating fitting for hose Ø13 Pt 100 R0004615 Rotating fitting for hose Ø13 Ni 120 Connections to Rotating Fitting Included in the reference Ø8 Straight fitting 3 4 UNF 9 16 JIC 45º fitting 3 4 UNF 9 16 JIC Ø13 Straight fitting 3 4 UNF 3 4 JIC 45º fitting 3 4 UNF 3 4 JIC FIXED CLAMP It is used to fix a hose that has no movement to the main structure of the machine It can also have a meta...

Страница 33: ...to the applicator SPIRAL PROTECTION TUBE It is used for avoiding the contact between hose and main structure or robot so the hose wear gets reduced Since it is a pneumatic tube it can be used for air suppling the solenoid at the applicator DRAW TOW ASSEMBLY Securing the hose to the upper structure allowing movement in a linear direction 3 Clamp with ball joint 4 Support for clamp with ball joint 1...

Страница 34: ...the hose avoiding the damage to the fitting Nº Description Reference 1 Tubes double clamp 150091460 2 Spiral protection tube 150100190 3 Clamp with ball joint Ø8 150100170 4 Support for clamp with ball joint Ø40 150100200 5 Fixed clamp hose Ø8 29100008 6 Flange support for fixed clamp Ø40 150100180 7 Hose ball joint Ø8 150100270 8 Towrope assembly drag hose 150100150 9 Hose spring protection 15002...

Страница 35: ...arionhoses com ...

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