MELAG Vacuklav 23-B Скачать руководство пользователя страница 5

 

User Manual for the Vacuklav

®

23-B

 

 

5

1.2 Technical 

data

______________________________________________________

 

1.2.1 

Primary technical data _____________________________________________________________  

Sterilization chamber ( 

 depth) 

25 cm 

 45 cm 

Power ratings 

2400 W / 230V AC / 10.4 A / 50 ... 60 Hz 

Sterilization pressure / temp. 

2 bar / 134°C; 1 bar / 121°C 

Disinfection pressure / temp. 

0.3 bar / 105°C 

Maximum load  

5 kg of instruments or 1.8 kg of textiles 

Outside dimensions 

48.5 cm high 

 42.5 cm wide 

 72 cm deep 

1.2.2 Capacity 

weights _________________________________________________________________  

Weight of unit (without load)

 

48 kg

 

Volume of chamber 

22.6 litre 

Maximum loading 

5 kg of instruments or 1.8 kg of textiles 

Water storage tank (demineralized / 
distilled water) 

Fresh-water side:  5 litres (approx. 7 cycles); drain side:  3 litres 

Loading variations 

Mount “B” for max. 4 norm tray cassettes or 4 MELAG trays 
Mount “C” for max. 3 norm tray cassettes or 6 MELAG trays 
MELAG sterilization containers: 28M,G, 23R,M,G 15K, M, G,  
                                                   17R,K,M,G 
                                                    MELAG Package Holders 

1.2.3 Operating 

media __________________________________________________________________  

Power ratings:

 

 

Electricity ratings 

230 V  AC  /  10.4 A  /  50 ... 60 Hz 

Power ratings 

2400 W; fuse = 16 A; RCCB (residual current circuit breaker); 30 mA 

aqua dem / aqua dest

 

Demineralized / steam-distilled water in accordance with VDE 0510 

1.2.4 Operational 

parameter _____________________________________________________________  

1.2.4.1  Programs / operating times _________________________________________________________  

Program

 

Operating time (not including drying period)

*)

 

Drying

 

 

Hot start; load = 0.5 kg 

Hot start; load = 5 kg 

 

"Quick program"  (134°C, 2 bar) 

17 min 

23 min 

10 min 

"Universal program"  (134°C, 2 bar) 

30 min 

43 min 

15 min 

"Gentle program"  (121°C, 1 bar) 

41 min  

58 min (1,8 kg textiles) 

20 min 

" Prion Program" (134°C, 2bar ) 

47 min 

60 min 

15 min 

"Bowie & Dick"  (134°C, 2 bar) 

33 min 

40 min 

5 min 

"Vacuum Test"   

— 

18 min (empty) 

-- 

1.2.4.2  Consumption of energy / water 

*)

 ____________________________________________________  

Power consumption

 

 

"Pre-heating"  
One-time heating up to pre-heating 
temperature (134°C) 

approx. 0.12 kWh ( = x €

1

 ) 

"Stand by" operation per hour 

approx. 0.2 kWh ( = x €

1

  ) 

"Program cycle" (including drying) 

0.3 kWh (= x €

1

) for “Quick program” / hot start / light load, up to ...  

1.1 kWh ( = x €

1

) for “Gentle program” / cold start / full load 

Consumption of demineralized / 
distilled water

 

350 ml ( = 3.5 Cent

2.

) for “Quick program” 

500 ml ( = 5 Cent 

2

 ) for “Universal program” 

600 ml ( = 6 Cent 

2

 ) for “Gentle program” 

 

*) 

These values are valid for a constant power supply of 230V 

1

 x = electric energy consumption in kWh x price for one kWh in €/kWh 

2

 Based on following price for one litre of distilled water from the MELAdest

®

65: ca. 0.10 € 

Содержание Vacuklav 23-B

Страница 1: ...turer of sterilization equipment More than 400 000 MELAG units sold throughout the world testify to the ex ceptional quality of our products which are manufactured exclusively in Germany As all other...

Страница 2: ...ATION 8 2 1 Requirements for installation 8 2 2 Transport ribbons 8 2 3 Levelling 8 2 4 Mains power supply 8 2 5 Outlet connection for one way water 9 2 6 Internal water supply with demineralized dist...

Страница 3: ...5 Automatic pre heating 31 6 6 Total cycle counter 32 6 7 Changing the setting for supply of demineralized distilled water 33 6 8 Program modifications 33 7 FAULTY OPERATION MALFUNCTIONS 34 7 1 What t...

Страница 4: ...ing operated safety valve 14 Fuses for the unit 2 16 A FF 5 Connection for demineralized distilled water OUT 15 Power switch 6 Sterile filter 16 Sliding lock handle 7 Connection for pressure release f...

Страница 5: ...current circuit breaker 30 mA aqua dem aqua dest Demineralized steam distilled water in accordance with VDE 0510 1 2 4 Operational parameter __________________________________________________________...

Страница 6: ...rsion version as supplied with internal supply of water MELAdem 40 optional external water supply with manual draining of the waste water tank Leak detector with shutoffvalve and sensor optional Examp...

Страница 7: ...ic re supply of water ____________________ The Vacuklav 23 B operates with the tried and proven one way system this means that all evaporated water and all impurities contained in this water are remov...

Страница 8: ...ot sufficient circulation of air If the user decides to install an automatic one way water system it is necessary to have a connection to the wastewater plumbing near the autoclave preferably a wall o...

Страница 9: ...ult the operating manuals of these reverse osmosis systems for detailed instructions on installation and placing into operation If you decide to use water treatment systems made by other manufacturers...

Страница 10: ...on the autoclave at the power switch After the following message the display will show the initial state 2 Press the Program button several times until the pro gram Vacuum test ap pears 3 Close the do...

Страница 11: ...or your daily work and then run the program Universal program 134 C wrapped Load the autoclave and use the Program button to select this program Then press the button Start Stop If the program runs co...

Страница 12: ...nt This device is not suitable for the sterilization of liquids According to presently valid regulations published by the Society of German Electrical Engineers VDE this device is not suitable for ope...

Страница 13: ...the autoclave or on the sterilized items inside investigations have consistently shown that this rust has been dragged into the autoclave from the outside by rusty instruments We must point out that r...

Страница 14: ...perforated standard tray supports since they do not allow proper trying Closed sterilization containers Closed sterilization containers must be perforated on at least one side preferably the bottom or...

Страница 15: ...of wrapped items es pecially larger amounts of textiles and of items sensitive to heat plastic and rubber articles and for mixed loads wrapped and unwrapped Prion Program a special Universal Program...

Страница 16: ...pera ture 2 2 and additional pulsing steps Additional pulsing as described above will take place depending on the program selected This continues until the required vacuum is achieved and the required...

Страница 17: ...mpensation process until the pressure returns to normal atmospheric level 8 End of program When the venting of the sterilization chamber is complete the program cycle is finished If a printer is conne...

Страница 18: ...properly observed see Section 4 3 above Immediately after Program which has started Current date Time of day when the program started The daily cycle number Pre heat temperature Conductivity of the de...

Страница 19: ...reaches the Drying step then the items inside the autoclave must be considered not sterile Warning When you open the autoclave door it is possible that dangerous steam can escape from the sterilizati...

Страница 20: ...e drying phase The display alternates between the two following messages Vacuum drying followed by the length of drying time which has already run and The message showing how you can interrupt the dry...

Страница 21: ...section also contains instructions concerning possible operator faults 4 13 Operational shutdowns___________________________________________________ If the autoclave is not being used for a certain p...

Страница 22: ...er control system archives the records of the last 40 sterilization disinfection cycles The user can print out these logs immediately or at any other time by using the serial interface RS232 If the co...

Страница 23: ...ear 3 Press the button Program The menu item Print with sub menu File transmission will appear 4 Press the button Program The menu File transmission will appear The current setting will appear e g No...

Страница 24: ...e however under step no 5 use the or the button to set the option to No printer 6 3 2 Immediate printout option YES or NO ___________________________________________________ If you have connected an e...

Страница 25: ...on Program The log number will flash in the display 5 To select the log which you wish to print out press the button or until the number of the log appears on the display which you wish to print out e...

Страница 26: ...mission will appear 3 Press the button or repeatedly until the following sub menu appears in the display Print storaged cy cles 4 Press the button Program to print out all stored cycles up to 40 You c...

Страница 27: ...ress the button The menu item Function with sub menu Print will appear 2 Press the button Program The menu item Print with sub menu File transmission will appear 3 Press the button or repeatedly until...

Страница 28: ...nu item Function with sub menu Print will appear 2 Press the button Program The menu item Print with sub menu File transmission will appear 3 Press the button or repeatedly until you see the following...

Страница 29: ...2 Press the button Program The menu item Print with sub menu File transmission will appear 3 Press the button or repeatedly until the following appears in the display Test printout 4 Press the button...

Страница 30: ...s 5 00 p m 4 Press the button or repeatedly to move among the options shown in the examples at the right 5 When you reach the option which you want to set for example Minute press the button Program T...

Страница 31: ...itch The default setting for the autoclave the setting when delivered from the factory is for automatic pre heating You can change this default setting however and can switch this automatic pre heatin...

Страница 32: ...menu Print will appear 2 Press the button or repeatedly until the sub menu Sum batch number appears in the display 3 Press the button Program The display will show the current meter reading This is th...

Страница 33: ..._______________________________________________ The program sequences sub atmospheric pulsing heating up sterilizing pressure release drying and venting as well as the program parameters pressure temp...

Страница 34: ...The amount of demineralized distilled water used by the autoclave will depend on the program and on the loading of the autoclave If the autoclave uses considerably more water than the amounts given in...

Страница 35: ...below the prescribed minimum level the built in float switch initiates this warning Corrective action Check the level of water in the right chamber of the water supply tank If it is low fill the tank...

Страница 36: ...ed cycles see Section 6 3 6 Warning If you need this data be sure to print it out before deleting the memory see Section 6 3 4 Deinstall the printer in the menu File transmission by selecting No print...

Страница 37: ...automatically print out a log at the end of the program abort This will take place not only for non cyclic errors i e a program has not started but also for cyclic errors i e during a program The pri...

Страница 38: ...error repeatedly occurs please notify your specialist dealer The float switch for the supply of demineralized distilled water does not shut during program run Corrective action See the error message...

Страница 39: ...ate the autoclave with a smaller load If this error repeatedly occurs please notify your specialist dealer The sterilization temperature is greater than the maximum permissible limit Corrective action...

Страница 40: ...ruments before placing them in the autoclave Residue of chemical cleaning and disinfecting agents must by no means be allowed to enter the autoclave since they will cause corrosion there 8 As a final...

Страница 41: ...lubricant You can use normally commercially available gentle liquid cleaning agents to clean the outer part of the autoclave enclosure If water for your autoclave is supplied and disposed of directly...

Страница 42: ...e display or by reading the log printout if a printer is connected to the autoclave 8 4 2 Periodical bacteriological monitoring every 6 months ______________________________________ The standard DIN 5...

Страница 43: ...ainer This heat transfer process produces a change of state in the steam from vapour to liquid The steam condenses into water which collects to some extent as condensate drops on the instruments and t...

Страница 44: ...his will prevent the steam from penetrating the textile package How to load textiles When loading textiles into sterilization containers make sure that the textiles will stay in their vertical positio...

Страница 45: ...______________________________________________________ Do not sterilize textiles and instruments together in one sterilization container If at all possible you should not sterilize textiles and instru...

Страница 46: ...nsate can evaporate this moisture after sterilization is complete Information contained in DIN 58953 Part 7 Section 7 includes the following statement on condensate mois ture which remains on paper po...

Страница 47: ...ng the autoclave 14 Mains power supply 8 Manual abort of the program 19 Operating times 5 Outlet connection for one way water 9 Output of records 22 PC 24 Performance features 7 Placing the autoclave...

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