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18

Replacement parts list RG4

Pos. Nº

Description

Article Nº

Number of parts per set and type of forks

RG4-77

RG4-105

1

Cylinder head spanner

1

RE0058034

-

-

2

Straight male coupling 12L

RE2017001

4

4

3

Piston

35 (for piston rod

20)

2

RE2008011

1

1

Piston

35 (for piston rod

20)

2

RE2008012

1

1

Piston

40 (for piston rod

20)

3

RE2008014

1

1

Piston

40 (for piston rod

20)

3

RE2008015

1

1

4

Inner fork

4

2

2

5

Wear strip AMPCO

RE0020001

4

4

6

Piston rod 

20

4

4

4

7

Cylinder Head

35 (for piston rod

20)

2

RE2009004

2

2

Cylinder Head

40 (for piston rod

20)

3

RE2009006

2

2

8

Sleeve

4

2

2

9

Spring pin 65 mm

RE0033014

4

-

Spring pin 75 mm

RE0033023

-

4

A

Type plate

B

Engraved type information and serial number

1

Available separately from KOOI-REACHFORKS® supplier, is 

not

 supplied a standard with KOOI-REACHFORKS®.

2

Parts from 

left

 fork

Содержание KOOI-REACHFORK RG2

Страница 1: ...sembly 5 Working with KOOI REACHFORKS 6 Maintenance Schedule 6 Wear 7 Instructions for Replacement of Sleeve 8 Replacement of Hydraulic Parts 10 Troubleshooting 12 Replacement parts list RG2 RGN2 14 R...

Страница 2: ...ged at any time without prior notice and that it may contain tech nical inaccuracies and typing errors Meijer Handling Solutions B V makes every effort to avoid errors in this manual but cannot guaran...

Страница 3: ...t there is pressure in the hydraulic system remove key from forklift ignition switch Warning Do not place limbs between pallet stops and the inner fork vertical section of the KOOI REACH FORKS If the...

Страница 4: ...4 Identification Type plate legend Mounting type description of KOOI REACHFORKS...

Страница 5: ...plates are stamped with an L and an R Mount the KOOI REACHFORKS on the left L and right R as viewed from the forklift operator s seat Assembly Slide the KOOI REACHFORKS onto the carriage plate Make su...

Страница 6: ...reach the ground Maintenance Schedule N Description Weekly Monthly 6 months or every 1000 hours Annually or every 2000 hours 1 Grease the underside and topside of the inner fork 2 Check inner fork for...

Страница 7: ...rk supplier See point 4 of the Maintenance Schedule Caution The sleeves must be removed from the KOOI REACHFORKS before welding work can proceed Pistons piston rods and cylinder heads must be removed...

Страница 8: ...ssure in the hydraulic system remove key from forklift ignition switch Applies only to KOOI REACHFORKS type TRG2 Unscrew the screws 3 and remove the stops 4 from the outer sleeve 5 on both sides of th...

Страница 9: ...the new sleeve 1 over the fork Applies only to KOOI REACHFORKS type TRG2 Slide the new inner sleeve 8 onto the fork Tighten the screws 6 on both sides in the stops 7 Lock the screws 6 with Loctite 27...

Страница 10: ...rt N RE0058034 Pull the entire hydraulics set 6 consisting of the piston cylinder head and piston rod out of the fork Caution Take care with the surface of the piston rod Even minor damage to surface...

Страница 11: ...he cylinder head seals 5 during assembly as this can result in leakage Pay par ticular attention when the sliding cylinder head 5 over the thread 10 of the piston rod Apply Loctite 270 to the thread 1...

Страница 12: ...www loctite com 2 See www kroon oil com Troubleshooting Observation Symptom Possible Cause Possible Solution Oil leak Oil leak between cylinder head and piston rod Bent piston rod Replace piston rod a...

Страница 13: ...he front ends One or both sleeves move without being operated Leak in the forklift s control valve Inform your forklift supplier One sleeve remains station ary when retracting and then suddenly retrac...

Страница 14: ...ar strip PA6 RE0020000 4 4 4 4 6 Piston rod 18 4 2 2 2 2 7 Cylinder Head 30 for piston rod 18 2 RE2009002 1 1 1 1 Cylinder Head 35 for piston rod 18 3 RE2009003 1 1 1 1 8 Sleeve 4 2 2 2 2 9 Spring pin...

Страница 15: ...2 5 Wear strip PA6 RE0020000 4 6 Piston rod 20 4 2 7 Cylinder Head 35 for piston rod 20 2 RE2009004 1 Cylinder Head 40 for piston rod 20 3 RE2009006 1 8 Sleeve 4 2 9 Spring pin 65 mm RE0033015 2 A Ty...

Страница 16: ...3 RE2008011 1 1 1 1 Piston 35 for piston rod 18 3 RE2008012 1 1 1 1 4 Inner fork 4 2 2 2 2 5 Wear strip PA6 RE0020000 4 4 Wear strip AMPCO RE0020001 4 4 6 Piston rod 18 4 4 4 4 4 7 Cylinder Head 30 f...

Страница 17: ...2 Parts from left fork 3 Parts from right fork 4 Article N depending on specific model Please provide serial number when ordering...

Страница 18: ...rod 20 3 RE2008014 1 1 Piston 40 for piston rod 20 3 RE2008015 1 1 4 Inner fork 4 2 2 5 Wear strip AMPCO RE0020001 4 4 6 Piston rod 20 4 4 4 7 Cylinder Head 35 for piston rod 20 2 RE2009004 2 2 Cylin...

Страница 19: ...3 Parts from right fork 4 Article N depending on specific model Please provide serial number when ordering...

Страница 20: ...Piston 35 for piston rod 18 3 RE2008012 4 4 Piston 35 for piston rod 20 2 RE2008011 4 4 Piston 35 for piston rod 20 2 RE2008012 4 4 Piston 40 for piston rod 20 3 RE2008014 4 4 Piston 40 for piston rod...

Страница 21: ...ngraved type information and serial number 1 Available separately from KOOI REACHFORKS supplier is not supplied a standard with KOOI REACHFORKS 2 Parts from left fork 3 Parts from right fork 4 Article...

Страница 22: ...PA6 RE0020000 4 4 4 4 6 Piston rod 18 4 2 2 2 2 7 Cylinder Head 30 for piston rod 18 2 RE2009002 1 1 1 1 Cylinder Head 35 for piston rod 18 3 RE2009003 1 1 1 1 8 Sleeve 4 2 2 2 2 9 Spring pin 55 mm RE...

Страница 23: ...011 1 1 1 1 Piston 35 for piston rod 18 3 RE2008012 1 1 1 1 4 Inner fork 4 2 2 2 2 5 Wear strip PA6 RE0020000 4 4 Wear strip AMPCO RE0020001 4 4 6 Piston rod 18 4 4 4 4 4 7 Cylinder Head 30 for piston...

Страница 24: ...24 2 Parts from left fork 3 Parts from right fork 4 Article N depending on specific model Please provide serial number when ordering...

Страница 25: ...ead 30 for piston rod 18 2 RE2009031 1 Cylinder Head 35 for piston rod 18 3 RE2009032 1 8 Outer sleeve 4 2 9 Spring pin 65 mm RE0033014 4 10 Screw 07470 M6x10 12 11 Inner sleeve stop M00009777 4 12 Sc...

Страница 26: ...nd strength requirements safety factor 3 at all times ISO 2328 Hook on type fork arms and fork carriages Mounting dimensions ISO 4406 Hydraulic Fluid Power Fluids Method for Coding the Level of Contam...

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