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TORKEL

820/840/860

User's Manual

Battery Load Units

Содержание torkel 820

Страница 1: ...TORKEL 820 840 860 User s Manual Battery Load Units...

Страница 2: ......

Страница 3: ...itment on the part of Programma Electric AB Any attached hardware schematics and technical descriptions or software listings that disclose source code are for informational purposes only Reproduction...

Страница 4: ...al 34 TORKEL load capacity 34 Imax 34 Max power 35 Final voltage 35 Examples of load capacities 35 When a single TORKEL isn t enough 36 TXL Extra Loads connected to TORKEL 36 Contents 1 Introduction 6...

Страница 5: ...the battery 40 4 Control 40 5 Mains 40 Setting up the extra load 41 Testing 41 15 Optional accessories 42 Cables 42 Clamp on DC ammeter 42 Software 42 Other 42 16 Troubleshooting 44 Messages on displa...

Страница 6: ...820 TORKEL 840 and TORKEL 860 Battery Load Units and it also covers the TXL830 TXL850 and TXL870 Extra Loads Although performance differs from one model to the next all models are used in the same way...

Страница 7: ...T O R K E L 8 2 0 8 4 0 8 6 0 P r o g r a m m a E l e c t r i c A B Z P B S 0 6 E R 1 0 1...

Страница 8: ...atteries the risk is medium to high If there is a bad connection inside the battery and there is a current flow the connection will burn off and there will be an arc which will ignite the oxyhy drogen...

Страница 9: ...r flow is unobstructed and where it does not come into con tact with any flammable or heat sensitive material Keep a free distance of 1 5 m 5 ft to the verti cal sides of TORKEL TXL and 2 0 m 6 5 ft a...

Страница 10: ...cells whereupon it calculates the voltage and sets this voltage as the limit Memory You can save and recall the settings in any of 9 memo ries Moreover you can recall the factory standard settings Sel...

Страница 11: ...1 1 T O R K E L 8 2 0 8 4 0 8 6 0 P r o g r a m m a E l e c t r i c A B Z P B S 0 6 E R 1 0 1...

Страница 12: ...min V a LED will glow steadily after TORKEL has shut down because the voltage has dropped to the stop limit b LED will flash when the voltage has decreased to the warning limit I t Ah a LED will glow...

Страница 13: ...ceed 250 V START STOP Input used for starting and stopping discharging from an external device Galvanically isolated TXL Output used for control of TXL Extra Loads Galvani cally isolated SERIAL Serial...

Страница 14: ...ive terminal on TORKEL Tip To get a more accurate voltage read ing Connect the voltage sensing cables between the VOLTAGE SENSE input on TORKEL and the battery terminals 1 2 3 4 Test at constant curre...

Страница 15: ...ters You can set TORKEL to issue a warning and or to stop When the voltage has reached a certain level When a certain amount of capacity is dis charged After a specified time The settings for the warn...

Страница 16: ...et the power instead of the current Warning See the chapter Conducting a test for safety precautions and how to prepare the test Important When testing at constant power the cur rent will increase as...

Страница 17: ...1 7 T O R K E L 8 2 0 8 4 0 8 6 0 P r o g r a m m a E l e c t r i c A B Z P B S 0 6 E R 1 0 1...

Страница 18: ...until you see the MAIN MENU Select Test method using the vertical arrow keys or and press ENTER Select PROFILE I for a current profile or PRO FILE P for a power profile and press ENTER 1 2 3 General T...

Страница 19: ...Testing Select Test battery and press ENTER Set Profile Yes No Select Yes and press ENTER if you want to set up the profile No of Intervals 02 Specify the number of time intervals you want to include...

Страница 20: ...ment function enables TORKEL to measure the total current in an external path and base regulation on this measurement A DC clamp on ammeter optional accessory has to be used for this measurement It ca...

Страница 21: ...ss ENTER I MEASUREMENT Ext 01 0 mV A The mV A ratio for the input can be set to a value between 0 3 mV A and 19 9 mV A Important The clamp on ammeter output voltage must not exceed 1 V DC clamp on amm...

Страница 22: ...s the current flow Note The clamp on ammeter must always be ap plied in such a way that current through TORKEL is included in the measurement Turn on the power switch on the clamp on am meter 1 2 3 Tr...

Страница 23: ...2 3 T O R K E L 8 2 0 8 4 0 8 6 0 P r o g r a m m a E l e c t r i c A B Z P B S 0 6 E R 1 0 1...

Страница 24: ...When an alarm is issued the relay closes the circuit between pin 2 and 3 While no alarm is issued the circuit between pin 1 and 3 is closed Male connector for this terminal is Neutrik NC3MX Relay con...

Страница 25: ...2 5 T O R K E L 8 2 0 8 4 0 8 6 0 P r o g r a m m a E l e c t r i c A B Z P B S 0 6 E R 1 0 1...

Страница 26: ...o Issue a warning when say 50 of the test period time has elapsed Stop discharging when say 100 of the test period time has elapsed Issue a warning when say 50 of the rated capacity is discharged Stop...

Страница 27: ...2 7 T O R K E L 8 2 0 8 4 0 8 6 0 P r o g r a m m a E l e c t r i c A B Z P B S 0 6 E R 1 0 1...

Страница 28: ...res the total voltage curve during the test one curve can be stored you can also connect TORKEL to a PC after the test transfer the voltage curve examine it and store it as a file using TORKEL Win TOR...

Страница 29: ...ed TORKEL Win the diskette also contains a software key One CD containing TORKEL Win and other languages than English Serial cable Requirements on your PC PC with Pentium processor Display with at lea...

Страница 30: ...wever that F1 must be switched on before you start conducting test with TORKEL Win Select test method Select current or power or resistance as desired Set the desired warning limits and start the test...

Страница 31: ...3 1 T O R K E L 8 2 0 8 4 0 8 6 0 P r o g r a m m a E l e c t r i c A B Z P B S 0 6 E R 1 0 1...

Страница 32: ...RKEL units can be started simultane ously since the START STOP connectors can be con nected in parallel and triggered by a single contact Starting Connect a dry contact to pin 2 and pin 3 in the conne...

Страница 33: ...33 T O R K E L 8 2 0 8 4 0 8 6 0 P r o g r a m m a E l e c t r i c A B Z P B S 0 6 E R 1 0 1...

Страница 34: ...ORKEL 840 860 Range Max current Imax Internal resistance nominal Lowest volt age at which Imax can be obtained2 10 27 6 V 110 A 0 165 W 20 8 V 10 55 2 V 110 A 0 275 W 32 9 V 10 144 V 110 A 0 550 W 63...

Страница 35: ...W 1 67 V cell 10 0 V 0 110 A 0 1 10 kW 24 V battery 12 cells 1 1 80 V cell 21 6 V 0 270 A 0 5 8 kW 1 75 V cell 21 0 V 0 266 A 0 5 59 kW 1 60 V cell 19 2 V 0 241 A 0 4 63 kW 48 V battery 24 cells 1 1 2...

Страница 36: ...t Calculating how many TORKELs and TXLs are needed 1 Number of TXLs Current flow ing through TXL s at beginning of a test At the beginning of the test as high a percentage as possible of the current m...

Страница 37: ...ted without having the current exceed 250 A 2 Current flowing through TXL s at final voltage 234 A x 97 2 V 116 1 V 196 A 3 Number of TORKELs for the current regulation 250 A 196 A 54 A A single TORKE...

Страница 38: ...rge from 2 15 to 1 8 V cell Maximum con stant current A Number of units TORKEL 840 860 Number of units TXL850 264 1 1 449 2 1 679 2 2 909 2 3 1019 3 3 1249 3 4 1478 3 5 Systems containing TORKEL 840 8...

Страница 39: ...llustrated above 1 Set the desired total current same value on all TORKEL units As a result the maximum regulation capability of all TORKEL units will be used You do not need to pay any attention to t...

Страница 40: ...UT Output used for the control signal sent from TORKEL to the adjacent TXL unit Galvanically isolated 5 Mains MAINS Connector used for mains supply equipped with ON OFF switch 1 Selector switch Select...

Страница 41: ...e extra load When an extra load is to be used you must use the external current measurement function see the chap ter headed External current measurement Important Never connect a TXL to a voltage hig...

Страница 42: ...for controlling a TXL Extra Load from TORKEL Sensing leads 2 x 5 m 16 ft used to measure voltage at the battery terminals Extension cable 2 x 3 m 10 ft 25 mm2 110 A Clamp on DC ammeter 200 A clamp on...

Страница 43: ...4 3 T O R K E L 8 2 0 8 4 0 8 6 0 P r o g r a m m a E l e c t r i c A B Z P B S 0 6 E R 1 0 1...

Страница 44: ...easured external current is less than the inter nal current See also chapter headed External Current Measure ment Display on TORKEL is dark Check that the mains cable is prop erly plugged in Check the...

Страница 45: ...ment Check that the mV A ratio complies with the clamp on ammeter 1 2 3 4 TORKEL is set for External Current Measurement but the clamp on ammeter is not properly connected is not switched on is not co...

Страница 46: ...EASUREMENT b Positive and negative terminals for bat tery current c VOLTAGE SENSE Message reading Switch on F1 Press ENTER Set switch F1 to its upper ON position 1 2 3 4 5 1 2 3 4 5 Calibration proced...

Страница 47: ...sively high current from the batteries Repeat the calibration at a lower current by chan ging the numbers in the message shown in step 6 to 111 010 1 or 111 100 1 Note If a message reading Error 15 ap...

Страница 48: ...age reading Please wait 20sec Switch on F1 Press ENTER Set switch F1 to its upper ON position Press ENTER Message reading P1 Input 012 00V Change the voltage shown on the display to the value read fro...

Страница 49: ...set procedure is about 1 to 3 accurate except for the external current measurement where the accuracy will be poorer Resetting must always be followed by calibration of the zero levels which is a part...

Страница 50: ...n is 25 ms Delay until start 200 300 ms Stop delay 100 200 ms Battery 60 V DC 500 V DC to ground Voltage sense 60 V DC 500 V DC to ground Serial 15 V Alarm 250 V DC 0 28 A 28 V DC 8 A 250 V AC 8 A Out...

Страница 51: ...German Spanish Swedish Measurement section Current measurement Display range 0 0 2999 A Basic inaccuracy 0 5 of reading 0 2 A Resolution 0 1 A Internal current measurement Range 0 300 A Input for cla...

Страница 52: ...setting 0 1 2999 8 Battery voltage range TORKEL 840 4 ranges selected automatically at start of test Battery voltage range TORKEL 860 5 ranges selected automatically at start of test Stabilization For...

Страница 53: ...mption max 75 W Protection Thermal cut outs automatic over load protection Dimensions Instrument 210 x 353 x 600 mm 8 3 x 13 9 x 23 6 Transport case 265 x 460 x 750 mm 10 4 x 18 1 x 29 5 Weight 13 kg...

Страница 54: ...10 A Alarm 13 Ammeter 23 Auto limits 10 B Basic settings 10 C Cables 44 Calculating current 36 Calibrating internal and external voltage 49 Calibrating internal current 49 Calibrating of external curr...

Страница 55: ...Start stop connector 34 Starting the test 15 Stop limit parameters 15 Store voltage curve 30 Systems 39 System of TORKEL and TXL units 41 System TORKEL and TXL units 41 T Testing with TORKEL Win 32 Te...

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Страница 58: ...Subject to change without notice Printed matter ZP BS06E R101 Doc No BS2395FE 2007...

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