MEGAFLO Commercial 1000 Скачать руководство пользователя страница 18

Unvented Hot Water Cylinder

18

INST

ALLA

TION AND  

COMMISSIONING (2)

The following extract is taken from the latest G3 Regulations

Discharge pipes from safety devices

Discharge pipe D1

3.50 

Safety devices such as 

temperature relief valves

 or

 combined temperature and pressure and pressure relief valves

 (see 

paragraphs 3.13 or 3.18) should discharge either directly or by way of a manifold via a short length of metal pipe (D1) to a 

tundish.

3.51 

The diameter of discharge pipe (D1) should be not less than the nominal outlet size of the 

temperature relief valve.

3.52 

Where a manifold is used it should be sized to accept and discharge the total discharge form the discharge pipes connected to it.

3.53 

Where valves other than the 

temperature and pressure relief valve 

from a single unvented hot water system discharge by way of the 

same manifold that is used by the safety devices, the manifold should be factory fitted as part of the 

hot water storage system unit 

or 

package.

Tundish

3.54 The 

tundish 

should be vertical, located in the same space as the unvented 

hot water storage system

 and be fitted as close as possible 

to, and lower than, the valve, with no more than 600mm of pipe between the valve outlet and the 

tundish 

 

(see Diagram 1).

Note: 

To comply with the Water Supply (Water Fittings) Regulations, the 

tundish

 should incorporate a suitable air gap.

3.55 

Any discharge should be visible at the 

tundish

.  In addition, where discharges from safety devices may not be apparent, e.g. in dwellings 

occupied by people with impaired vision or mobility, consideration should be given to the installation of a suitable safety device to warn 

when discharge takes place, e.g. electronically operated.

Discharge pipe D2

3.56 

The discharge pipe (D2) from the 

tundish

 should:

(a)   have a vertical section of pipe at least 300mm long below the 

tundish

 before any elbows or bends in the pipework 

       (see Diagram 1);  and

(b)   be installed with a continuous fall thereafter of at least 1 in 200.

3.57 

The discharge pipe (D2) should be made of:

(a)   metal; or

(b)   other material that has been demonstrated to be capable of safely withstanding temperatures of the water discharged 

        and is clearly and permanently marked to identify the product and performance standard (e.g. as specified in the 

        relevant part of BS 7291).

3.58 

The discharge pipe (D2) should be at least one pipe size larger than the nominal outlet size of the safety device unless its total equivalent 

hydraulic resistance exceeds that of a straight pipe 9m long, i.e. for discharge pipes between 9m and 18m the equivalent resistance 

length should be at least two sizes larger than the nominal outlet size of the safety device; between 18 and 27m at least 3 sizes larger, 

and so on; bends must be taken into account in calculating the flow resistance.  

 

See Diagram 1, Table 1 and the worked example.

Note: 

An alternative approach for sizing discharge pipes would be to follow Annex D, section D.2 of BS 6700:2006 Specification   

 

for design, installation, testing and maintenance of services supplying water for domestic use within buildings and their    

 

curtilages.

3.59 

Where a single common discharge pipe serves more than one system, it should be at least one pipe size larger than the largest individual 

discharge pipe (D2) to be connected.

3.60 

The discharge pipe should not be connected to a soil discharge stack unless it can be demonstrated that that the soil discharge stack is 

capable of safely withstanding temperatures of the water discharged, in which case, it should:

 (a)    contain a mechanical seal, not incorporating a water trap, which allows water into the branch pipe without allowing 

          foul air from the drain to be ventilated through the 

tundish

;

 (b)     be a separate branch pipe with no 

sanitary appliances 

connected to it;

 (c)      if plastic pipes are used as branch pipes carrying discharge from a safety device they should be either polybutalene 

          (PB) to Class S of BS 7291-2:2006 or cross linked polyethylene (PE-X) to Class S of BS 7291-3:2006; and

( d)     be continuously marked with a warning that no 

sanitary appliances 

should be connected to the pipe.

Note: 

 

1.       Plastic pipes should be joined and assembled with fittings appropriate to the circumstances in which they are used as set out in  

BS EN ISO 1043-1.

           2. 

Where pipes cannot be connected to the stack it may be possible to route a dedicated pipe alongside or in close proximity to the 

discharge stack.

Termination of discharge pipe

3.61 

The discharge pipe (D2) from the 

tundish 

should terminate in a safe place where there is no risk to persons in the vicinity of the 

discharge.

3.62 

Examples of acceptable discharge arrangements are:

 

   b)   to a trapped gully with the end of the pipe below a fixed grating and above the water seal;

 

  (c)   downward discharges at low level;  i.e. up to 100mm above external surfaces such as car parks, hard standings, 

 

         grassed areas etc. are acceptable providing that a wire cage or similar guard is positioned to prevent contact, 

 

         whilst maintaining visibility;  and

 

  (d)   discharges at high level:  e.g. into a metal hopper and metal downpipe with the end of the discharge pipe clearly 

 

         visible or onto a roof capable of withstanding high temperature discharges of water and 3m from any plastic 

 

         guttering system that would collect such discharges. 

3.63 

The discharge would consist of high temperature water and steam.  Asphalt, roofing felt and non-metallic rainwater goods may be 

damaged by such discharges.

Содержание Commercial 1000

Страница 1: ...t Hot Water Cylinders 400L 2500L Important Please read understand all these instructions before commencing installation Please leave this manual with the customer for future reference Megaflo Commerci...

Страница 2: ...mostat control schematics 12 Wiring Schematics 13 Limitations 14 Water supply 14 Installation Commissioning 15 General Installation 15 Cold Water Supply 15 Secondary circulation and De Stratification...

Страница 3: ...er Fitting Regulations England and Wales or Water Byelaws Scotland THIS APPLIANCE CAN BE USED BY CHILDREN AGED FROM 8 YEARS AND ABOVE AND PERSONS WITH REDUCED PHYSICAL SENSORY OR MENTAL CAPABILITIES O...

Страница 4: ...x 1 25 8 bar or 13 bar 1 5 2000 2500 2 1 5 6 bar or 5 10 bar 1 25 x 1 5 8 bar or 13 bar 2 Table 2 Expansion Vessel as below Commercial Cylinder Volume ltr Expansion Vessel Size ltr Mounting Kit Weight...

Страница 5: ...practices are adopted for manual handling of appliances parts 6 Correct PPE to be worn The Megaflo Commercial unit must be vertically floor mounted It can be placed anywhere convenient provided the d...

Страница 6: ...bar Maximum design pressure low pressure system 0 80MPa 8 bar Maximum design pressure high pressure system 1 3MPa 13 bar T P relief valve setting 1 0MPa 90 C 10 bar T P relief valve setting 1 5MPa 90...

Страница 7: ...3 51 23 51 56 52 18 52 36 The thermostat temperature settings of the water heater as placed on the market by the supplier Specific precautions that shall be taken when the water heater is assembled in...

Страница 8: ...4 BSP 400 400 437 437 523 523 606 605 D N A 872 872 N A 1024 1024 N A 1224 1224 N A 1470 1470 E F G 418 418 443 443 527 527 599 599 593 593 618 618 707 707 779 779 1008 1108 1183 1433 1172 1373 1225 1...

Страница 9: ...CE AREA 2m 7 5m 3m 5m Table 10 Pressure drop across coils 1000 1450 2000 400 500 800 NOMINAL CAPACITY LITRES 1250 2500 PRIMARY FLOW RATE l min 15 30 60 0 02bar 0 04bar 0 32bar 0 01bar 0 08bar 0 44bar...

Страница 10: ...s for Cylinders Auxillary Immersions 1000 1450 2000 400 500 800 NOMINAL CAPACITY LITRES 1250 2500 Maximum kW ratings Upper boss 36 45 45 45 54 54 54 54 Table 13 Water delivered to 40 C 1000 400 500 80...

Страница 11: ...uld be used for auxillary back up heating only Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower Upper Lower 400 500 800 1000 1250 1450 2000 2500 94110302...

Страница 12: ...auxillary immersion heaters are fitted with a thermostat which is fitted in the centre of the heater plate and a cut out which is fitted to the side of the thermostat These MUST be wired in series wit...

Страница 13: ...nents certified for 10 000 cycles of operation for the contactor controlled by the thermostat and at least 30 for the contactor controlled by the non self resetting thermal cut out Line terminal marke...

Страница 14: ...either The Building Regulations England The Building Regulations Scotland or Building Regulations Northern Ireland The Water Fittings Regulations England and Wales or Water Byelaws Scotland Water supp...

Страница 15: ...k the flow arrows on the side of the body The expansion relief valve should be installed with the discharge pipe work in either the horizontal position or facing downwards if the discharge pipe is fac...

Страница 16: ...rge Pressure gauge connections one each side Secondary return WRAS approved pump Check valve Air vent at highest point in system not supplied To Drain Hot water outlet Direction of flow De stratificat...

Страница 17: ...to ensure the volume can be circulated in 1 hour The pump instructions will need to be reviewed for information on the correct setting Please follow the installation schematic fig 8 for guidance When...

Страница 18: ...s larger than the nominal outlet size of the safety device between 18 and 27m at least 3 sizes larger and so on bends must be taken into account in calculating the flow resistance See Diagram 1 Table...

Страница 19: ...move lime deposits and to verify that it is not blocked G3 Requirement there shall be precautions to ensure that the hot water discharged from safety devices is safely conveyed to where it is visible...

Страница 20: ...OUTLET SIZE MINIMUM SIZE OF DISCHARGE PIPE D1 MINIMUM SIZE OF DISCHARGE PIPE D2 FROM TUNDISH MAXIMUM RESISTANCE ALLOWED EXPRESSED AS A LENGTH OF STRAIGHT PIPE I E NO ELBOWS OR BENDS RESISTANCE CREATED...

Страница 21: ...C maximum flow temperature to primary heat exchanger 89 C The boiler cannot be vented through the Megaflo Commercial unit Indirect Thermal Cut Out And 2 Port Motorised Valve To comply with Building R...

Страница 22: ...LLOW DHW DOMESTIC HOT WATER HTG HEATING DHW OFF 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Bl Br G O GY Figure 14 2 x 2 port valve system S Plan L N N L N L G GY 1 2 3 L N HTG ON DHW ON PUMP BOILER ZONE V...

Страница 23: ...e working practices Replacement Make sure the Immersion heater gasket face is clean and if necessary replace the gasket spare part number 95607396 Replace the Immersion heater and make sure the 8 nuts...

Страница 24: ...ef Valve during the heating cycle The thermal cut out is factory set to 80 C max for direct heating Primary Side Fill the indirect primary circuit following the boiler manufacturer s commissioning ins...

Страница 25: ...rior to the Pressure Reducing Valve or the main stop cock to the system 2 Open the lowest hot tap in the system to relieve the system pressure 3 Using a spanner unscrew the pressure reducing cartridge...

Страница 26: ...34 should be filled in to record the actions taken and the date the work was undertaken Maintenance Under normal circumstances the control valves should not require any maintenance However annual insp...

Страница 27: ...ion If fault is suspected consult boiler manufacturer s instructions Indirect thermal cut out has operated Check reset by pushing button on thermal cut out Check operation of indirect thermostat Indir...

Страница 28: ...AR 95607461 8 EXPANSION VESSEL 200L 6 BAR 95612723 9 EXPANSION VESSEL 300L 6 BAR 95612724 10 1 INTEGRATED INLET CONTROL VALVE 5 10BAR 95605176 11 ISOLATING BALL VALVE 1 95605178 12 ISOLATING BALL VALV...

Страница 29: ...28mm COMPRESSION TO 1 1 2 95605110 51 2 PORT MOTORISED VALVE BODY DN 32 7031586 52 2 PORT MOTORISED VALVE BODY DN 40 7031587 53 ACTUATOR 24V 7031588 54 ACTUATOR 230V 7035971 55 32 CONNECTION 7031595 5...

Страница 30: ...30 MAINTENANCE AND SERVICING 3 1 Part No 95 611 025 2 Part No 95 607 396 4 9 43 47 Part No 95 607 _ _ _ 15 Part No 95 605 182 11 14 Part No 95 605 _ _ _ 17 22 Part No 95 605 _ _ _ 10 48 Part No 95 605...

Страница 31: ...1 MAINTENANCE AND SERVICING 3 26 29 Part No 95 605 _ _ _ 23 25 Part No 95 605 _ _ _ 30 31 Part No 7033371 32 Part No 95 612 650 35 36 Part No 7031564 7031565 33 Part No 95 612 652 37 38 Part No 95 607...

Страница 32: ...2 MAINTENANCE AND SERVICING 3 39 Part No 95 605 177 40 Part No 95 607 690 41 Part No 95 607 691 50 Part No 95 605 110 49 Part No 95 980 009 51 52 Part No 7031586 7031587 53 54 Part No 7031588 7035971...

Страница 33: ...Unvented Hot Water Cylinder 33 MAINTENANCE AND SERVICING 3...

Страница 34: ...Unvented Hot Water Cylinder 34 MAINTENANCE AND SERVICING 3...

Страница 35: ...Unvented Hot Water Cylinder 35 USER GUIDE 4 NOTES...

Страница 36: ...a two year warranty Titanium Immersion heaters where fitted are covered by a five year warranty The Megaflo Commercial Lifetime Warranty The Megaflo Commercial Lifetime Warranty covers Megaflo cylinde...

Страница 37: ...ance with the requirements set out in the maintenance section of the installation instructions Access is available at reasonable times and upon reasonable notice to the Megaflo product to allow for an...

Страница 38: ...d the property be sold the new owner and any subsequent owners will receive a 30 year warranty from the date the original owner purchased the Megaflo or new home with a Megaflo installed In non domest...

Страница 39: ...Unvented Hot Water Cylinder 39 USER GUIDE 4...

Страница 40: ...Unvented Hot Water Cylinder 40 2011 7032408_issue_01...

Отзывы: