background image

 

5.

 

EXPOSING

  

Very

 

importantly

 

before

 

exposing

 ‐ 

switch

 

on

 

the

 

exposure

 

unit

 

for

 

4

5

 

minutes

 

to

 

ensure

 

that

 

the

 

tubes

 

are

 

warmed

 

up.

 

The

 

exposure

 

time

 

will

 

depend

 

upon

 

the

 

type

 

of

 

unit

 

you

 

have

 

and

 

also

 

which

 

dry

 

film

 

you

 

are

 

using.

  

As

 

a

 

guide,

 

if

 

you

 

are

 

using

 

one

 

of

 

our

 

4

 

or

 

6

 

tube

 

units,

 

exposure

 

time

 

will

 

be

 

45

50

 

seconds

 

for

 

our

 

ferrous

 

dry

 

film

 

and

 

15

20

 

seconds

 

for

 

our

 

non

ferrous

 

dry

 

film.

 

However

 

to

 

be

 

completely

 

sure,

 

you

 

should

 

do

 

test

 

exposure

 

using

 

our

 

21

 

step

 

Stouffer

 

step

 

wedge

 

(Mega

 

part

 

Number:

 

500

102).

  

This

 

is

 

done

 

by

 

placing

 

the

 

step

 

wedge

 

onto

 

a

 

laminated

 

plate

 

and

 

then

 

placing

 

a

 

piece

 

of

 

the

 

film

 

on

 

which

 

you

 

are

 

going

 

to

 

print

 

your

 

artwork

 

over

 

the

 

top

 

of

 

it.

  

Then

 

set

 

a

 

short

 

exposure

 

time

 

and

 

expose

 

the

 

plate

 

through

 

the

 

step

 

wedge

 

with

 

the

 

rest

 

of

 

the

 

plate

 

covered

 

by

 

a

 

piece

 

of

 

black

 

film,

 

so

 

that

 

it

 

is

 

not

 

exposed.

   

After

 

exposure

 

move

 

the

 

step

 

wedge

 

to

 

the

 

unexposed

 

area

 

and

 

cover

 

the

 

exposed

 

area

 

with

 

black

 

film

 

and

 

then

 

set

 

the

 

time

 

to

 

double

 

the

 

first

 

setting.

  

Then

 

remove

 

the

 

plate

 

and

 

develop

 

the

 

image.

  

This

 

will

 

show

 

you

 

if

 

you

 

are

 

in

 

the

 

correct

 

area

 

of

 

exposure.

 

What

 

you

 

are

 

looking

 

for

 

is

 

a

 

solid

 

7

 

to

 

8

 

with

 

a

 

clear

 

9

 

to

 

10.

  

You

 

may

 

have

 

to

 

repeat

 

this

 

process

 

a

 

few

 

times

 

to

 

get

 

the

 

correct

 

setting.

 

 

When

 

you

 

have

 

this,

 

set

 

the

 

required

 

time,

 

and

 

then

 

expose

 

the

 

dry

 

film

 

surface

 

through

 

your

 

artwork,

 

making

 

sure

 

that

 

the

 

ink

 

side

 

is

 

always

 

in

 

contact

 

with

 

the

 

dry

 

film.

 

 

6

.

 

Remove

 

the

 

exposed

 

plate

 

and

 

if

 

you

 

do

 

not

 

have

 

a

 

yellow

 

light

 

room,

 

place

 

it

 

in

 

a

 

bag

 

/

 

drawer

 

or

 

black

 

bag/

 

bin

 

liner

 

to

 

ensure

 

it

 

cannot

 

be

 

exposed.

  

Leave

 

the

 

plate

 

for

 

20

 

minutes

 

minimum

 

before

 

developing,

 

and

 

then

 

remove

 

the

 

top

 

protective

 

clear

 

film

 

and

 

plate

 

is

 

ready

 

to

 

be

 

developed.

   

NB:

  

Leaving

 

the

 

plate

 

for

 

1

 

hour

 

or

 

more

 

after

 

exposure

 

will

 

give

 

better

 

adhesion.

 

 

7.

 

DEVELOPING

 

Whether

 

you

 

develop

 

in

 

a

 

heated

 

tank

 

or

 

spray

 

system,

 

the

 

developer

 

should

 

be

 

at

  

28°C

 

 

32°C

  

Optimum

 

30°C.

  

Developer

 

should

 

have

 

a

 

pH

 

between

 

10.4

 ‐

11.4

 

when

 

mixed.

   

If

 

pH

 

goes

 

below

 

10.4

 

(minimum

 

10.2)

 ‐ 

change

 

developer.

  

Always

 

make

 

it

 

up

 

with

 

deionised

 

water.

 

 

In

 

order

 

to

 

achieve

 

the

 

correct

 

development

 

time,

 

you

 

need

 

to

 

establish

 

the

 

break

 

point.

  

This

 

is

 

the

 

point

 

where

 

the

 

resist

 

is

 

just

 

removed

 

down

 

to

 

the

 

metal

 

surface.

  

This

 

will

 

depend

 

on

 

the

 

type

 

of

 

dry

 

film

 

being

 

used

 

and

 

whether

 

the

 

developer

 

is

 

fresh

 

or

 

used.

  

After

 

this

 

break

 

point

 

time

 

has

 

been

 

established,

 

the

 

plate

 

should

 

be

 

left

 

in

 

the

 

developer

 

for

 

40%

 

of

 

the

 

time

 

taken

 

to

 

reach

 

this

 

point.

 

e.g.

 

time

 

to

 

reach

 

point

 

2

 

minutes,

 

then

 

total

 

time

 

in

 

developer

 

will

 

be

 

2

 

minutes

 

48

 

seconds.

  

Obviously

 

a

 

few

 

seconds

 

either

 

way

 

will

 

not

 

matter.

  

N.B:

 

If

 

you

 

are

 

using

 

a

 

static

 

tank

 

to

 

develop

 

the

 

image,

 

then

 

every

 

minute

 

you

 

need

 

to

 

move

 

the

 

board

 

up

 

and

 

down

 

a

 

few

 

times

 

to

 

create

 

some

 

agitation

 

of

 

the

 

liquid.

  

If

 

the

 

tank

 

has

 

bubbles

 

blowing

 

through

 

it

 

this

 

is

 

not

 

necessary.

 

 

As

 

a

 

rule,

 

tank

 

developing

 

will

 

take

 

4

5

 

minutes

 

and

 

spray

 

developing

 

1

2

 

minutes.

 

NB

:

  

If

 

developer

 

starts

 

to

 

foam

 

add

 

1ml

 

of

 

anti

foam

 

per

 

5

 

litres

 

of

 

developer.

 

 

8

.

 

Remove

 

the

 

plate

 

from

 

the

 

developer

 

and

 

thoroughly

 

wash

 

under

 

running

 

water

 

preferably

 

using

 

a

 

soft

 

clean

 

sponge

 

to

 

wipe

 

over

 

the

 

surface

 

as

 

you

 

are

 

washing

 

the

 

plate.

 

 

 

Page 13

Содержание 27-4007-A3

Страница 1: ...inators enable the user to apply Dry Film Photo Resist and Dry Film Solder Resist sheets to a wide range of materials such as Copper PCB Laminatres Stainless Steel and Brass etc For one off or very sm...

Страница 2: ...ard Do not open No user serviceable parts inside Refer servicing to qualified service personnel WARNING THE FOLLOWING WARNING MAYBE FOUND ON THE PRODUCT SAFETY ALERT SYMBOL PRECEDES EACH SAFETY MESSAG...

Страница 3: ...C Motored Fan Driving Motor D C Gear Motor Regular Cleaning is easy but essential As the first sign of adhesive deposit on work pass some plain copier paper backwards and forwards through the heated r...

Страница 4: ...Page 4 Functions and operations of Control Panel Mega Electronics Ltd Tel 44 0 1223 893900...

Страница 5: ...Page 5 Mega Electronics Ltd Tel 44 0 1223 893900...

Страница 6: ...used for photoresist applications COLD For laminating copper clad PCB material and thin metal up to 0 8m thick set the temperature to 110 C and the speed to 2 HOT Speed 0 will be displayed on LCD and...

Страница 7: ...ature can be adjusted manually between 0 C 160 C and cannot be set below or above the range MEAS Current temperature of roller is displayed while this MEAS key is pressed It is displayed for 3 seconds...

Страница 8: ...aminated must be completely clean PCB laminates should be mechanically scrubbed clean with a Mega part 500 017 Scouring pad or Mega part 900 009 Scrub Block Other metals should be cleaned by immersing...

Страница 9: ...Polyester Protective Film MATERIAL TO BE LAMINATED 2 3cms 1cm 1cm 1cm BACKING CARD Direction of Feed MATERIAL TO BE LAMINATED PLEASE NOTE The dimensions shown are as a guide only and are not absolute...

Страница 10: ...film with both hands up against the edge of the plastic front edge of the roller cover firmly to ensure film is kept tensioned as it is going through the Laminator see figure 3 below MEAS Do not hold...

Страница 11: ...172 2 1320 Acid Cleaner for 5 minutes at 40 45 C or 7 8 minutes cold This is absolutely essential to achieve a good bond of dry film It is also very important to thoroughly wash the plate to ensure a...

Страница 12: ...d use our 1302LF mixed at 2 parts water to 1 part 1302LF The temperature should be 45 C and the conveyor speed set so that the plate is in the process chamber for 2 2 minutes 2 Remove the plate from t...

Страница 13: ...om place it in a bag drawer or black bag bin liner to ensure it cannot be exposed Leave the plate for 20 minutes minimum before developing and then remove the top protective clear film and plate is re...

Страница 14: ...HAN ONE PASS THROUGH THE ETCHING CHAMBER DO NOT RINSE IT BETWEEN PASSES AS THIS CAUSES THE DRY FILM TO SHRINK AND STEPS IN THE ETCHING As a general point Fresh etchant will etch stainless steel at abo...

Страница 15: ...ter then run the machine and check that the water is coming out of the holes in the tube If any appear to be blocked use a cocktail stick or similar to remove any debris and then test again b Remove t...

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