Mec EZ-Cal Scan Tools Скачать руководство пользователя

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Electrical Schematic - Lower Schematic

GP 500 MICORPROCESSOR

CAN-BUS HI

CAN-BUS LO

GROUND

P1-1

P1-2

P1-3

CAN-BUS HI

CAN-BUS LO

GROUND

P2-1

P2-2

P2-3

(414)
(413)
(412)

JIB DOWN

DRIVE FWD

DRIVE REV

P4-1

P4-2

P4-3

(217)
(111)
(110)

JIB UP

AXLE LOCK

P4-4

P4-6

(216)
(152)

SWING LEFT

SWING RIGHT

P4-7

P4-8

(271)

(270)

PLATFORM ROTATE LEFT

STEER RIGHT

STEER LEFT

P5-1

P5-2

P5-3

(130)
(107)
(108)

PUMP CONTROL #1 INTERLOCK

P5-5

(314)

ALARM

TELE EXTEND

P5-6

P5-7

(33)

TELE RETRACT

PLATFORM LEVEL UP

P5-8

P5-10

(34)
(95)

(37)

(96)

PLATFORM LEVEL DOWN

P5-11

TO TURNTABLE SCHEMATIC PAGE 2

(96)

(1)

(33)

(216)
(217)
(130)
(131)
(143)
(118)

BO
O

NIFO

(152)
(270)
(271)

(29)

(269)

(108)

AIN HAR

ESS

0-PIN)

(205)

14
15
16

(107)

(37)
(33)
(34)

(213)

(204)

17
18
19
20
21
22
23
24
25
26
27

(73)
(15)

(15)

(1)

(43)

(1)

(15)

(84)

OVERLOAD LIGHT

GENERATOR

P6-1

P6-2

(000)
(225)

START INIHIBIT LIGHT

AUXILIARY BATTERY POWER

P6-4

P6-6

(36)

(84)

ALTERNATOR EXCITE

GLOW PLUG

P6-7

P6-9

(124)

STARTER

P6-10

(120)

(16)

(19)

IGNITION / FUEL HOLD

P6-12

HOUR METER

P6-13

HIGH RPM

HORN

P6-14

P6-15

(411)
(125)
(73)

METER

HOUR

(16)

(124)
(120)

(19)

(125)

(21)

(15)

(110)

(15)

(102)
(314)

(111)

(411)

14
15
16

(1)

22
23
24

(15)

(172)

(28)

TILT

(280)

JIB UP SWITCH

JIB DOWN SWITCH

P14-1

P14-2

P14

(272)
(273)

SWING LEFT SWITCH

SWING RIGHT SWITCH

PLATFORM LEVEL UP SWITCH

P15-1

P15-2

P15-3

P15

(274)
(275)
(298)

GLOW PLUG SWITCH

IDLE ENABLE SWITCH

P15-4

P15-5

(24)
(289)

PLATFORM LEVEL DOWN SWITCH

PLATFORM ROTATE RIGHT SWITCH

P15-6

P15-7

(297)

HIGH SPEED ENABLE SWITCH

PLATFORM ROTATE LEFT SWITCH

P15-8

P15-9

(288)
(296)

(299)

(24)

GLOW PLUG

CHOKE /

(297)
(296)

RIGHT / LEFT

PLATFORM ROTATE

(298)
(299)

UP / DOWN

PLATFORM LEVEL

INHIBIT

(289)
(288)

HIGH SPEED

ENABLE IDLE /

(274)
(275)

RIGHT / LEFT

TURRET SWING

(36)

(272)
(273)

UP / DOWN

JIB

VALVE SUPPLY

KEY SWITHCH BASE SELECT

BOOM UP SWITCH

P7-1

P7-2

P7-3

(1)
(405)
(290)

KEY SWITCH PLAT SELECT

GENERATOR RUNNING INPUT

P7-4

P7-5

(515)
(172)

ENGINE START

ENGINE STOP

P7-6

P7-7

(283)

AUXILIARY BATTERY SWITCH

BOOM DOWN SWITCH

P7-9

P7-10

(100)
(291)

(282)

(292)

TELE EXTEND SWITCH

P7-11

TELE RETRACT SWITCH

P7-12

ENGINE OIL PRESSURE SWITCH

ENGINE TEMPERATURE SWITCH

P7-13

P7-14

(293)
(21)
(102)

(292)
(293)

EXTEND / RETRACT

BOOM

(100)

E-DOWN

(290)
(291)

UP / DOWN

BOOM

(282)
(283)

ENGINE START / STOP

UPPER BOOM ANGLE SENSOR #1

CABLE EXTENSION TRANSDUCER

P8-2

P8-4

(143)
(118)

PRESSURE TRANSDUCER (LIFT CYL)

P8-7

(42)

GROUND TO MODULE
GROUND TO MODULE

P8-13

P8-14

(15)

GROUND TO MODULE

P8-15

(15)

1
2
3
4

(405)

(515)

(117)

(0)

(15)

(1)

TERMINAL BLOCK MODULE (TBM)

B-

B+

EN
G

INE HAR

(415)
(515)

(15)
(15)

(1)
(1)

(15)

NTR

L CA
BL

-PIN R

(414)

(413)

(412)

U
X

ICS

NAL

(0)
(0)

(15)
(15)

B-

P9-1

P9-2

P9-3

B+

P9-4

EZ CAL DIAGNOSTICS

TIC

(405)

BASE / OFF

PLATFORM /

(415)

E-STOP

BREAKER

15A

CONTROL

BOX

DOOR

TANDA

34-

J MA

HINE

-L

TROL

BOX

SCH

TIC

-- L

ER CON

-J

ERIA

L N

.: 14

1000

BLIC

TION A

T N

DRA

323

ART_32

350

START

B+ AN

B-

LOWER BOOM ANGLE SENSOR #2

P8-6

(43)

CURRENT MEASURE

P8-9

(117)

(280)

TILT LIGHT

P5-12

(000)

PROPORTIONAL VALVE

P5-14

PLATFORM SUPPLY

P4-15

(269)

BOOM UP

BOOM DOWN

P4-10

P4-11

(205)

(204)

BRAKE DUMP VALVE

P4-13

(29)

(414)
(413)
(412)

(15)

(1)

(119)

(1)

(95)

(43)

(131)

PLATFORM ROTATE RIGHT

P5-15

(000)

OVERLOAD

(280)

LIGHT

BATTERY ISOLATOR RELAY

P6-5

(79)

CABLE EXTENSION TRANSDUCER #2

P8-5

(119)

(42)

BOOM EXTEND SWITCH

P14-4

(33)

TBM BACKUP POWER

P15-10

(490)

(15)

(0)

(411)

CONTROL

ENGINE

BOOM

MANIFOLD

MAIN

PLUG DETAIL

HYD TEMP SENSOR

P8-1

(326)

(15)

(1)

Содержание EZ-Cal Scan Tools

Страница 1: ...ts department part 90888 To use and operate the handheld EZ Cal at the upper controls station Set the Base Platform Key Switch to Platform Open the lid to the Upper Controls Box Plug the EZ Cal into p...

Страница 2: ...MACHINE MOVEMENT AT SAFE SPEEDS PERSONALITIES MUST NOT BE CHANGED WITHOUT PRIOR AUTHORIZATION FROM MEC AND MAY ONLY BE RETURNED TO FACTORY SPECIFICATION AS LISTED IN THE FOLLOWING TABLES Error Message...

Страница 3: ...BRATE HEIGHT SEE INSTRUCTIONS 5C 7 MAX LIFT 95 MAX DRIVE 101 THROTTLE HOLD FWD MAXHIGH 55 REV MAXHIGH 55 DECEL 3 0 SEC 4A 8 DRIVE ELEVATED 4A 10 STR MIN 50 4A 12C STR MAX 50 4A 12D DECEL 1 0 SEC 4D 8...

Страница 4: ...P7 7 P7 9 P7 10 ENGINE STOP SWITCH AUX BATTERY POWER BOOM DOWN SWITCH TELE EXTEND SWITCH ON or OFF 2A 1B 2A 1C VCCMscaling ACTUAL 2A 1D PLATFORM MODE ON or OFF 2A 1A GROUND MODE VALVE SUPPLY ON or OFF...

Страница 5: ...of normal operation and usually do not represent a problem EVERYTHING OK________________________________ Flash Code None All circuits performing properly no current operation performed GROUND MODE ACT...

Страница 6: ...___________ Flash Code None CAN Tilt module mounted to Front axle has malfunctioned or wiring is damaged NO DATA FROM CAN TILT 3_______________________ Flash Code None CAN Tilt module mounted to front...

Страница 7: ...essor has not been calibrated Operation will be restricted until calibration is completed Refer to Set up procedures in this section for calibration information and instructions HEIGHT NOT CALIBRATED_...

Страница 8: ...___________ Flash Code 2 2 Platform sensors indicate platform out of level level platform or chassis until alarm stops or re position machine FUNCTIONS LOCKED AUTO PLATFORM LEVEL________ Flash Code 2...

Страница 9: ...al outputs using the EZ Cal CHECK TELE SWITCHES_____________________________ Flash Code 2 2 Telescope joystick or toggle switch movement without enable or during power up Check joystick analog output...

Страница 10: ...___________________ Flash Code 4 1 Oil pressure switch opened during operation or time out Check oil pressure pressure switch wiring Message will appear if engine stops running for reasons other then...

Страница 11: ...sensor out of range should be 5 to 4 5 volts Overload option only FAULT CHECK ELEVATION SWITCH ___________________ Flash Code 6 3 Check for incorrect GP 500 part FAULT LOW OIL PRESSURE _______________...

Страница 12: ...ed by the key switch Check for loose terminals Terminal 4 is Common power from Circuit breaker Terminals 1 and 2 are signals to close the relay No operation from upper or lower control station Module...

Страница 13: ...on machine to level ground Main relief valve 25 out of adjustment Adjust Main relief valve 25 to rated platform capacity located on function manifold see Hydraulic Section Lift valve 5 not energized C...

Страница 14: ...relief valve 25 out of adjustment Adjust Main relief valve 25 to rated platform capacity located on function manifold see Hydraulic Section Foreign debris stuck in boom slide pads Inspect clean slide...

Страница 15: ...ee 2F1 P4 7 left and P4 8 right Rotate valve 12 not shifting Clean debris Check for damage replace Internal damage or failure of rotator Inspect clean repair System interlock Check EZ Cal HELP message...

Страница 16: ...until drive begins to operate Low pump charge pressure Check at brake manifold port GCP see hydraulic Diagram Adjust stand by pressure to 300 PSI 21 bar System interlock Check EZ Cal HELP messages for...

Страница 17: ...draulic Section for correct connection System interlock Check EZ Cal HELP messages for interlock Steer in one direction only Joystick rocker switch inoperative Check continuity through micro switch in...

Страница 18: ...M LEVEL INHIBIT 289 288 HIGH SPEED ENABLE IDLE 274 275 RIGHT LEFT TURRET SWING 36 272 273 UP DOWN JIB VALVE SUPPLY KEY SWITHCH BASE SELECT BOOM UP SWITCH P7 1 P7 2 P7 3 P7 1 405 290 KEY SWITCH PLAT SE...

Страница 19: ...D UPPER CONTROL BOX GROUND B 1 CAN HIGH 2 CAN LOW 3 POWER B 4 GROUND B 1 CAN HIGH 2 CAN LOW 3 4 GROUND B 1 CAN HIGH 2 CAN LOW 3 POWER B 4 GROUND B 1 CAN HIGH 2 CAN LOW 3 4 MAIN BRAKE RELEASE PROPORTIO...

Страница 20: ...LLARY POWER SIGNAL PP14 12 PP14 13 242 GENERATOR SIGNAL PP14 14 071 395 FWD AND REV SIGNAL DRIVE HALL EFFECT SUPPLY DRIVE HALL EFFECT GROUND PP10 1 PP10 4 PP10 6 PP10 392 050 051 STEER LEFT PP10 7 008...

Страница 21: ...2 1 4 1 2 3 4 1 2 3 2 3 1 4 2 1 1 2 4 3 P 15 GPM T 3 GPM BRK 6 GPM PR TURRET SLEW BOOM TELESCOPE 1 2 1 2 3 3 CP 3 GPM LS PS 6 GPM GP TP ELEC MOTOR DRIVEN EMERGENCY GEAR PUMP OUT IN P AUX 3 GPM 10 GPM...

Страница 22: ...10 position Reduces flow to steering for proper steering speed Directs oil to retract boom when shifted Routs return flow from extend when idle Directs oil to steer cylinders direction depending on o...

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