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Document No 

7215-D0006-02

 

 

10 

 
 

7. TROUBLESHOOTING 

 (Detailed  procedures  on  troubleshooting  of  the  compressor  system  can  be  found  in 

“Compressor 

Information (APPENDIX-A)”. 

 

Fault 

Possible cause 

Remedy 

Not functioning 

Control box or electrical 

connection faulty 

Have control box or electrical 

connection repaired. Incorrect 

rotation direction Phases reversed 

Reconnect 

Incorrect rotation direction 

 

Hoses are connected wrongly 

 

Reconnect supply and return hoses 

Screw compressor system 

has difficulty starting 

 

Flow and pressure not 

insufficient 

 

Inspect 

Drive transmission ratio too fast 

Check flow and pressure 

Star-delta switchover incorrect 

Set 

Compressor is flooded with oil 

Check 

System has not been 

depressurized yet 

Check, depressurize if necessary 

Ambient temperature too low 

Check viscosity of the oil 

Oil filling too viscous 

Check viscosity of the oil 

Pressure losses at 

filter cartridges 

Excessive pressure loss at 

air-oil separating element 

Replace air-oil separating element 

Combistat switches off 

due to excessively high 

temperature 

  

  

  

  

  

Oil shortage 

Check the oil level in the oil 

reservoir, fill if necessary 

Oil filter soiled 

Replace oil filter cartridge 

Oil thermostat faulty 

Replace oil thermostat 

Oil cooler soiled 

Clean oil cooler on air side, clean 

on oil side if necessary 

Incorrect setup 

a) Room ventilation 

b) Exhaust air obstructed 

c) Thermal short-circuit 

Follow recommendations for 

installation of the compressor 

system 

Combistat defective 

Replace combistat 

Safety valve blows off 

(at a permissible operating 

pressure) 

Safety valve defective 

Replace safety valve 

Air-oil separating element dirty 

Replace air-oil separating element 

Compressor system does not 

switch off automatically, control 

valve operates intermittently 

Check the solenoid valve, replace 

if necessary 

 

 

Oil in compressed air 

 

 

 

Operating pressure and 

delivery quantity is not in the 

permissible range 

Check pressures 

Oil exhaust system 

contaminated 

Clean oil extraction system 

 

Air-oil separating element faulty 

Check air-oil separating element 

and replace if necessary 

Oil level in oil reservoir 

too high; possibly 

excessive condensate 

Observe oil level marking; drain 

and replace if necessary 

Compressor system is not 

discharged during 

continuous operation, 

system does not switch off 

automatically in case of 

Upper switching point of 

network pressure monitor set 

too high 

Readjust network pressure monitor 

Solenoid valve defective 

Relief valve defective 

Replace solenoid valve/ relief valve 

Содержание SMAC 90-H

Страница 1: ...7215 D0006 03 SMAC 90 H 7251 Owners Operators Manual SERVICE MAINTENANCE AIR COMPRESSOR HYDRAULIC DRIVEN Revision 3 Reviewed 20 02 2019...

Страница 2: ...Document No 7215 D0006 03 THIS PAGE IS LEFT BLANK INTENTIONALLY...

Страница 3: ...Document No 7215 D0006 03 MEA Product Registration Form THIS FORM MUST BE COMPLETED AND RETURNED WITHIN 30 DAYS OF INSTALLATION OR WARRANTY WILL BE VOID...

Страница 4: ..._____________________________ City _______________ State ___________________ Country ___________________ Installation Date _______ ________ ______ Day Month Year Owner Information Company Name _______...

Страница 5: ...ULE MAINTENANCE 9 7 TROUBLESHOOTING 10 8 SPARE PARTS 12 9 DRAWINGS AND ILLUSTRATIONS 13 10 WARRANTY 26 MOBILE ENERGY AUSTRALIA CONTACTS APPENDIX A COMPRESSOR INFORMATION The MEA Product Warranty Regis...

Страница 6: ...ury and loss of life It is the responsibility of the employer to ensure that the work site is safe for all employees and that the safety procedures are followed by all employees SAFETY WHEN OPERATING...

Страница 7: ...LL APPROPRIATE SAFETY PRECAUTIONS MUST BE TAKEN IN TO ACCOUNT AND SAFETY EQUIPMENT MUST BE WORN IF IN CONTACT WITH THE EQUIPMENT UNDER OPERATION ALL LEAKS NO MATTER HOW MINOR MUST BE RECTIFIED IMMEDIA...

Страница 8: ...pecified flow rate and pressure This MEA vehicle mounted air compressor system utilizes the available hydraulic power for the running of the installed compressor to supply compressed air at the specif...

Страница 9: ...very 90cfm 100psi Pressure Regulation Mechanical Inlet control valve modulates flow in response to demand Safety Features 200 PSI relief valve in compressor sump Temperature safety sensor in compresso...

Страница 10: ...on Reset Switch 6 Switch on the vehicle and activate the vehicle flow control turn PTO on 7 Turn on the compressor either at the control box or in the cab and ensure it is in the unloaded state check...

Страница 11: ...d the compressor see APPENDIX A Page 39 4 Connect the electrical control box to the vehicle be sure to place an in line weatherproof fuse 30A 12V and 20A 24V within 300mm of the vehicle battery Ensure...

Страница 12: ...Document No 7215 D0006 02 8...

Страница 13: ...ace spin on coalescing element if necessary Once after 50 operating hours Check the oil level in the separating tank Tighten all screw pipe fittings and electrical screw terminal fittings Check all ot...

Страница 14: ...ce oil filter cartridge Oil thermostat faulty Replace oil thermostat Oil cooler soiled Clean oil cooler on air side clean on oil side if necessary Incorrect setup a Room ventilation b Exhaust air obst...

Страница 15: ...sket and minimum pressure valve not functioning Check and replace parts Control valve does not control two point step less Pressure switch in system is set incorrectly Check setting adjust and replace...

Страница 16: ...Number Description 10008 P0024 AIR FILTER ELEMENT 10008 P0023 SPIN ON COALESCER 4001 P0025 MAINTENANCE REPAIR KIT SHAFT 10008 P0025 OIL FILTER 7201 KB0001 REGULATOR REPAIR KIT CONTACT MEA SALE DEPARTM...

Страница 17: ...Document No 7215 D0006 02 13 9 DRAWINGS ILLUSTRATIONS SMAC 90 H GENERAL ARRANGEMENT DRAWINGS...

Страница 18: ...Document No 7215 D0006 02 14...

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Страница 23: ...Document No 7215 D0006 02 19...

Страница 24: ...Document No 7215 D0006 02 20...

Страница 25: ...Document No 7215 D0006 02 21 SMAC 90 H HYDRAULIC CIRCUIT...

Страница 26: ...Document No 7215 D0006 02 22 HARNESS SMAC 40H 90H FRAMED 12V AND 24V...

Страница 27: ...Document No 7215 D0006 02 23...

Страница 28: ...Document No 7215 D0006 02 24 SMAC H COMPRESSOR REMOTE ELECTRONIC CONTROL WIRING 12 or 24V...

Страница 29: ...Document No 7215 D0006 02 25...

Страница 30: ...genuine components are used in the product s 2 7 Normal wear and tear of product s 3 WARRANTY PERIOD 3 1 The warranty period will commence upon installation of the product s The returned registration...

Страница 31: ...ully completed warranty registration form 7 DISCLAIMER AND WARRANTY SERVICE 7 1 Any labor costs claimed in excess of MEA s set rate and or times are not provided by this warranty If applicable any lab...

Страница 32: ...ent Managing Director Rob Pulz Office 07 3273 6803 Sales Email sales mobileenergyaustralia com au Office 07 3273 6803 Spare Parts BH Office 07 3273 6803 Email sales mobileenergyaustralia com au Servic...

Страница 33: ...Document No 7215 D0006 02 29 APPENDIX A COMPRESSOR INFORMATION...

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