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Document No 7209-D0002-01 

  

 

   

15 

5. 

INSTALLATION

 

 
SMACD unit consists of a rotary screw type driven by a diesel engine. Compression occurs when inlet air (at 
atmospheric pressure) enters a chamber where it is trapped between the rotating rotor lobes. A lubricated pitch 
line  provides  sealing.  As  the  lobes  mesh,  they  reduce  the  volume  of  the  air,  compressing  it  to  the  desired 
pressure. 

The  system  has  a  two-stage  air/oil  separator.  The  first  separation  stage  consists  of  baffles,  which  perform 
mechanical separation. The second stage uses a special separation element, which delivers dry air to the outlet. 
The second stage is a spin-on type coalescing filter. 

Pressure regulation is achieved by adjusting the pressure regulator valve mounted in front of the compressor 
(Silver adjustable valve).  The system pressure is pre-set at 150 psi. To reduce the pressure, either adjust the 
regulating valve or use a Filter Regulator Lubricator (FRL) to achieve the final tool pressure. 

ENSURE  THAT  THE  WATER  SEPARATOR  IS  MOUNTED  AS  FAR  FROM  THE  COMPRESSOR  AS 
POSSIBLE  AND  THAT  IT  HAS  AT  LEAST  TWO  METRES  OF  HOSING  BETWEEN  THE  COMPRESSOR 
DISCHARGE AND separator INLET. 

The compressor air intake is protected by a paper-type replaceable air filter, and a spin-on type oil filter for the 
oil side and a coalescing filter for final oil removal from the air. 

Safety features included in the compressor are: 

 

200 PSI relief valve in separation manifold. 

 

Blow-down  valve  to  discharge  system  pressure  on  shutdown  -  will  not  allow  compressor 

 

restart until system pressure bellow 5PSI. 

 

Over temperature safety sensor in the compressor oil.

 

 

Over pressure control mounted at the minimum pressure valve.

 

 

 

Do  not  disable  or  bypass  the  over-temperature  shutdown  circuits.  Failure  of  the 

shutdown system could result in equipment damage, injury, or death. 

 

A liquid-to-liquid air cooler with thermal bypass valve maintains operating temperatures in an optimal 
performance range.  This helps to increase system durability and reduces the temperature of the compressed 
air. 

 

 

 

 

 

 

 

 

Содержание SMAC 35DWG 22HP

Страница 1: ...7209 D0001 01 SMAC 35DWG 22HP Service Maintenance Air Compressor Owner s Operator s Manual 35 CFM Diesel Driven Air Compressor C W Welder Generator Revision 02 Reviewed 16 12 2021...

Страница 2: ...Document No 7209 D0002 01 2 THIS PAGE IS LEFT BLANK INTENTIONALLY...

Страница 3: ...Document No 7209 D0002 01 3 MEA Product Warranty Registration Form THIS FORM MUST BE COMPLETED AND RETURNED WITHIN 30 DAYS OF INSTALLATION OR WARRANTY WILL BE VOID...

Страница 4: ...________________________________________ City _______________ State ___________________ Country ___________________ Installation Date _______ ________ ______ Day Month Year Owner Information Company N...

Страница 5: ...PARTS AND SERVICE KITS 21 8 TROUBLESHOOTING 22 9 DRAWINGS ILLUSTRATIONS 24 10 WARRANTY 35 MOBILE ENERGY AUSTRALIA CONTACTS 37 Both the MEA Product Warranty Registration form located at the FRONT of th...

Страница 6: ...site specific safety procedures will help to minimize the risk to accidents personnel injury and loss of life It is the responsibility of the employer to ensure that the work site is safe for all emp...

Страница 7: ...nd welder generator Only those who have been trained and who have read and understand the operator and installation manual should operate and install the MEA SMACDWG This manual contains vital informa...

Страница 8: ...view of SMAC fitted with the generator welder option Detailed Information on the compressor and the engine are supplied separate to this Owners Operator manual The specifications on the following page...

Страница 9: ...speed control engine and compressor high temperature and pressure engine shutdown system Safety Features 200 PSI relief valve in compressor sump Temperature safety sensor in the compressor Rapid blow...

Страница 10: ...ion MEA approved oil to meet strict emission control regulations min class CF or better is required If oil does not meet the minimum requirements all warranty will be nullified IMPORTANT Engine oil sh...

Страница 11: ...e 2 Check the water level in the engine 3 Check the oil level in the compressor 4 Check all hoses are secured and not damaged Replace all damaged hoses before starting 5 Check all electrical cables ar...

Страница 12: ...could be damaged should you extend the time beyond the 15 seconds Releasing glow hold will leave the system in OFF position middle position 3 Ensure ON OFF GLOW Switch still in ON position Upper posi...

Страница 13: ...e engine will come down to idle speed 3 It is good practice to allow the engine to run under no load for 2 3 minutes 4 Turn the engine off by pressing the ON OFF GLOW rocker switch to the centre posit...

Страница 14: ...location as well as providing added safety when welding The VRD control box visually shows when it is safe to weld The original controls on the generator are blanked off and rerouted to the VRD contr...

Страница 15: ...Lubricator FRL to achieve the final tool pressure ENSURE THAT THE WATER SEPARATOR IS MOUNTED AS FAR FROM THE COMPRESSOR AS POSSIBLE AND THAT IT HAS AT LEAST TWO METRES OF HOSING BETWEEN THE COMPRESSO...

Страница 16: ...INSTALLATION continued The information in this section is very important for proper operation of the compressor Read these requirements before beginning installation The following is a view of the co...

Страница 17: ...the ground 2 Mounting of Compressor Unit considering Ventilation It is not possible to make absolute recommendations regarding ventilation because of the widely differing circumstances that are possi...

Страница 18: ...are a minimum that should be considered The exhaust pipe needs to be adequate for the engine There needs to be a flexible joint at the point where the extension is connected to the exhaust system of t...

Страница 19: ...the end of the 5 metre cable of the control box It should be noted this switch box can be mounted in the cab of the vehicle if an extension harness is purchased or any location on the truck body 6 Co...

Страница 20: ...ke Filter into place 4 Tighten the hose clamp and refit the front panel 8 Optional Supply of After Cooler for Diesel Engine Driven Compressor Unit It is important for most air tools that the air suppl...

Страница 21: ...or the method to be used to start the compressor 4 On starting and running the air pressure will be found to be at the pressure specified by the customer and the engine will be at the lower speed idle...

Страница 22: ...d be made if the unit is operating in a dusty environment in high ambient temperatures or in other unusual conditions A planned program of periodic inspection and maintenance will help to avoid premat...

Страница 23: ...d wear Check compressor oil level Change engine oil see system specifications diesel engine lubrication Check system for oil and or air leaks Clean air cleaner element Check fan belt tension Every 200...

Страница 24: ...ONS REGARDING THE SETUP AND OPERATION OF THE SMAC RANGE OF PRODUCTS Code Description 7201 KB0017 SERVICE KIT SMAC D G 50HR ENGINE ONLY 7201 KB0015 SERVICE KIT SMAC D G 200HR ENGINE ONLY 7201 KB0011 SE...

Страница 25: ...Document No 7209 D0002 01 25 8 TROUBLESHOOTING...

Страница 26: ...Document No 7209 D0002 01 26 TROUBLESHOOTING continued...

Страница 27: ...Document No 7209 D0002 01 27 9 DRAWINGS ILLUSTRATIONS...

Страница 28: ...Document No 7209 D0002 01 28 DRAWINGS ILLUSTRATIONS Parts list...

Страница 29: ...Document No 7209 D0002 01 29 DRAWINGS ILLUSTRATIONS Parts list...

Страница 30: ...Document No 7209 D0002 01 30 DRAWINGS ILLUSTRATIONS Parts list...

Страница 31: ...Document No 7209 D0002 01 31 DRAWINGS ILLUSTRATIONS HYDRAULIC PNEUMATIC DIAGRAM...

Страница 32: ...Document No 7209 D0002 01 32 DRAWINGS ILLUSTRATIONS SMAC WIRING DIAGRAM...

Страница 33: ...Document No 7209 D0002 01 33 DRAWINGS ILLUSTRATIONS SMAC WIRING DIAGRAM MINE SPEC...

Страница 34: ...Document No 7209 D0002 01 34 DRAWINGS ILLUSTRATIONS...

Страница 35: ...Document No 7209 D0002 01 35 DRAWINGS ILLUSTRATIONS VRD Control Box...

Страница 36: ...Document No 7209 D0002 01 36 DRAWINGS ILLUSTRATIONS Single Phase Electrical Outlet Circuit Diagram...

Страница 37: ...Document No 7209 D0002 01 37 DRAWINGS ILLUSTRATIONS 3 Phase Outlet Box Diagram...

Страница 38: ...Document No 7209 D0002 01 38 DRAWINGS ILLUSTRATIONS...

Страница 39: ...genuine components are used in the product s 2 7 Normal wear and tear of product s 3 WARRANTY PERIOD 3 1 The warranty period will commence upon installation of the product s The returned registration...

Страница 40: ...y completed warranty registration form 7 DISCLAIMER AND WARRANTY SERVICE 7 1 Any labour costs claimed more than MEA s set rate and or times are not provided by this warranty If applicable any labour c...

Страница 41: ...NERGY AUSTRALIA CONTACTS Sales Office 07 3273 6803 Email sales mobileenergyaustralia com au Spare Parts Office 07 3273 6803 Email sales mobileenergyaustralia com au Service Office 07 3273 6803 Email w...

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