Mea SMAC 35DG Скачать руководство пользователя страница 24

 
 
 

Document No 7202-D0001-12

 

 

 

24 

 

  

 

 

Mobile Energy Australia Pty Ltd 

39 Dulacca Street, Acacia Ridge QLD 4110 Australia    

ABN 98 674 578 946 

P: +61 7 3273 6803 

         E

[email protected]

            

www.mobileenergyaustralia.com.au

 

SCHEDULE MAINTENANCE 

– continued  

 

 
 

Interval 

Compressor 

Diesel Engine 

Action to be taken 

Periodically During 

Operation 

Observe all gauge readings. Note any change from the normal reading and determine the 
cause. Have the necessary repairs made? 

(Note: “Normal” is the usual gauge reading when 

operating at similar conditions on a day-to-day basis.) 

Every 10 Hours or 

Daily 

Check the compressor oil level. 

Check engine oil level 

Check air filter/s and connecting hose and clamps 

Check for oil and air system, including hoses, for leaks 

 

Check water level 

Weekly Check 

 

Check Cone locks on Exhaust Manifold are tight* 

Every 25 Hours or 

Monthly 

Drain water from Compressor and check 
oil level 

 

After first 50 hours 

of operation (7201-

K0017) 

 

Change engine oil filter cartridge 

Check system for oil and/or air leaks 

Check all fuel hoses and clamping bands 

Check engine/compressor/generator mounts for excessive wear and fastener torque. 

Check shaft couplings for movements on shafts 

Every 100 Hours 

Check engine/compressor/generator mounts for excessive wear and fastener torque. 

Check shaft couplings for movements on shafts. Check grub screws and bolts for tightness. If 
fasteners have loose removed them, apply thread locking compound and retighten to required 
torque. 
Check compressor oil level 

Change engine oil (see system specifications, 
diesel engine, lubrication) 

Check system for oil and/or air leaks 

 

Clean air cleaner element 

 

Check fan belt tension 

Every 200 Hours of 

Operation or 6 

months 

 

Check radiator hoses and clamping bands 

 

Change engine oil filter cartridge 

 

Change engine oil (see system specifications, 
diesel engine, lubrication) 

 

Change engine air intake filter if necessary 

Every 400 Hours of 

operation or 9 

months Engine 

compressor see 

Service Kit List 

Change compressor oil 3L 

Change Engine oil 

Change compressor oil filter 

Change engine oil filter 

Change compressor air filter 

Replace in-line fuel filter element 

 

Check engine fan belt 

 

Check drive coupling 

 

Check fuel filter if necessary 

 

Check engine mounts 

800 Hours / 18 

months 

Change compressor oil filter 

Replace engine air filter and service as per 400 hrs 
service 

Change compressor coalescing filter 

Change compressor air filter 

 

Periodically or as 

required 

Inspect and replace spin-on coalescing 
element if necessary 

Inspect and clean oil cooler fins 

 

 

 
 
 

 

Содержание SMAC 35DG

Страница 1: ...7202 D0001 12 SMAC 35DG WG 5 IN 1 15HP Owner s Operator s Manual 35 CFM Diesel Driven Air Compressor C W Generator Welder Revision 12 1 Reviewed 16 12 2021...

Страница 2: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au THIS PAGE I...

Страница 3: ...t Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au MEA Product Warranty Registration Form THIS FORM MUST BE COM...

Страница 4: ...Country ___________________ MEA Installer Information Company Name ______________________________________________________________ City _______________ State ___________________ Country _______________...

Страница 5: ...IONS 9 4 OPERATING PROCEDURES 12 5 INSTALLATION 16 6 SCHEDULE MAINTENANCE 23 7 SPARE PARTS AND SERVICE KITS 25 8 TROUBLESHOOTING 26 9 DRAWINGS ILLUSTRATIONS 28 10 WARRANTY 44 11 MOBILE ENERGY AUSTRALI...

Страница 6: ...cessitate that this is a compulsory process to be carried out on each site These together with site specific safety procedures will help to minimize the risk to accidents personnel injury and loss of...

Страница 7: ...nly those who have been trained and who have read and understand the operator and installation manual should operate and install the MEA SMACD G WG 5 IN 1 This manual contains vital information on int...

Страница 8: ...gyaustralia com au INTRODUCTION continued The following is a view of SMAC fitted with the generator option Detailed Information on the compressor and the engine are supplied separate to this Owners Op...

Страница 9: ...ation Pneumatic Engine Control System Pneumatic speed control engine and compressor high temperature and pressure engine shutdown system Safety Features 200 PSI relief valve in compressor sump Tempera...

Страница 10: ...res 2 Poles Single Phase AC 5 to 8 5 kVA 3 Phase AC 7 5 to 10 kVA IP23 Generator Welder Features 2 poles brushless alternating current rotating welders Protection IP 23 Weldable electrodes rutile Supp...

Страница 11: ...Protection Engine low oil pressure and high coolant temperature sensors Lubrication MEA approved oil to meet strict emission control regulations min class CF or better is required If oil does not meet...

Страница 12: ...alia com au 4 OPERATING PROCEDURES PRE START CHECK EACH DAY 1 Check the oil level in the engine 2 Check the water level in the engine 3 Check the oil level in the compressor 4 Check all hoses are secu...

Страница 13: ...hold will leave the system in OFF position middle position 3 Ensure ON OFF GLOW Switch still in ON position Upper position Start the engine by depressing the START SWITCH The engine should turn on im...

Страница 14: ...speed 3 It is good practice to allow the engine to run under no load for 2 3 minutes 4 Turn the engine off by pressing the ON OFF GLOW rocker switch to the centre position If you hear a slight hissing...

Страница 15: ...ONAL VRD Remote Mount VRD The VRD relocates the welder generator controls to a more convenient location as well as providing added safety when welding The VRD control box visually shows when it is saf...

Страница 16: ...at 150 psi To reduce the pressure either adjust the regulating valve or use a Filter Regulator Lubricator FRL to achieve the final tool pressure ENSURE THAT THE WATER SEPARATOR IS MOUNTED AS FAR FROM...

Страница 17: ...578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au INSTALLATION continued The information in this section is very important for proper operation of the comp...

Страница 18: ...haust must not face directly down to the ground 2 Mounting of Compressor Unit considering Ventilation It is not possible to make absolute recommendations regarding ventilation because of the widely di...

Страница 19: ...ducted away from the engine assembly the following are a minimum that should be considered The exhaust pipe needs to be adequate for the engine There needs to be a flexible joint at the point where t...

Страница 20: ...d unload switch needs to be connected to the SMAC front panel via the Deutsch plug provided at the end of the 5 metre cable of the control box It should be noted this switch box can be mounted in the...

Страница 21: ...nto the hose 3 Using the 2 off M8 x 30 bolts flat washers spring washers and nuts bolt the Air Intake Filter into place 4 Tighten the hose clamp and refit the front panel 8 Supply of After Cooler for...

Страница 22: ...he compressor Set the ball valve to the closed position 3 Refer to Pages 7 and 8 of this manuals for the method to be used to start the compressor 4 On starting and running the air pressure will be fo...

Страница 23: ...n are maximum intervals and it should be noted to schedule the maintenance accordingly to sites When is unit is being operated in a dusty environment in high ambient temperatures or in other unusual c...

Страница 24: ...movements on shafts Every 100 Hours Check engine compressor generator mounts for excessive wear and fastener torque Check shaft couplings for movements on shafts Check grub screws and bolts for tightn...

Страница 25: ...r IMPORTANT PLEASE CONTACT MOBILE ENERGY AUSTRALIA FOR MORE INFORMATION IF YOU HAVE ANY QUESTIONS REGARDING THE SETUP AND OPERATION OF THE SMAC RANGE OF PRODUCTS Code Description 7201 KB0017 SERVICE K...

Страница 26: ...D0001 12 26 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au...

Страница 27: ...1 12 27 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au TROU...

Страница 28: ...Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au 9 DRAWINGS ILLUSTRATIONS G...

Страница 29: ...y Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS AND ILLUSTRATIO...

Страница 30: ...Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS AND ILLUSTRATIONS GENERAL A...

Страница 31: ...1 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS A...

Страница 32: ...32 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS...

Страница 33: ...33 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS...

Страница 34: ...e Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS ILLUSTRA...

Страница 35: ...obile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS ILLU...

Страница 36: ...Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS ILLUSTRAT...

Страница 37: ...01 12 37 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRA...

Страница 38: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS IL...

Страница 39: ...Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS ILLUSTRATIONS Sin...

Страница 40: ...le Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS ILLUSTR...

Страница 41: ...01 12 41 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRA...

Страница 42: ...Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWINGS ILL...

Страница 43: ...12 43 Mobile Energy Australia Pty Ltd 39 Dulacca Street Acacia Ridge QLD 4110 Australia ABN 98 674 578 946 P 61 7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au DRAWI...

Страница 44: ...s 2 5 Consequential damages caused by product s failure 2 6 Any product s if other than MEA s genuine components are used in the product s 2 7 Normal wear and tear of product s 3 WARRANTY PERIOD 3 1 T...

Страница 45: ...s to validate the warranty No warranty claims will be processed unless MEA has received a fully completed warranty registration form 7 DISCLAIMER AND WARRANTY SERVICE 7 1 Any labour costs claimed more...

Страница 46: ...7 3273 6803 E sales mobileenergyaustralia com au www mobileenergyaustralia com au 11 MOBILE ENERGY AUSTRALIA CONTACTS Sales Office 07 3273 6803 Email sales mobileenergyaustralia com au Spare Parts BH...

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