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Contents

www.marketdirect.com.au   

    

Ph: 1300 494 494

Contents

My Robson XTT .................................................................... 1
Section 1. Introduction .......................................................2 
Welcome to MDC .................................................................2 
Terminology & Abbreviations ..........................................2

Specifications

 .........................................................................4

Store Locations  .....................................................................5
Safety Information ...............................................................6
WARNING  ..............................................................................6 

Modifications to The Product

 ..........................................6 

Gas Systems ............................................................................6 

Chassis

 ......................................................................................6

Jacking Your Camper ..........................................................7
Electrical Safety ....................................................................8

Vehicle Electrical Requirements

 .....................................9 

Brake Controller ...................................................................9

Correct Vehicle Wiring for MDC Campers

 ................9

Trailer Lights 

 ....................................................................... 10 

Charging Camper While Driving 

 ................................. 10 

Gas & Appliance Safety ................................................... 11

Gas Certification

 ................................................................ 11

General Safety .................................................................... 11
Gas Cylinder Safety .......................................................... 11 
Gas Appliance Safety ....................................................... 12

Removing the Hot Water System Flue Cover 

 ........ 12 

Removing Door Vent Cover  .......................................... 12

Ventilation and Flues

 ........................................................ 13

Isolating Appliances .......................................................... 13 

Truma Rapid Ho

t

 Water System 

............

.

....................

 

14 

Operating Instructions  ................................................... 14

Filling the Truma UltraRapid with Water 

 ................. 15 

Pressure and Temperature Relief Valve 

 ................... 16 

Draining the Water Heater 

 ........................................... 16

Switching On Gas Operation 

 ........................................ 17 

Removing The Cowl Cover 

 ............................................ 17

Select Water Heater Mode 

 ........................................... 17

When using the vehicle switches 

 ................................ 17

Switching Off Gas Operation 

 ....................................... 17

Red Indicator Lamp “Fault” 

 ........................................... 18

Maintenance  ....................................................................... 18

Decalcification 

 ................................................................... 18 

Fuses 

 ...................................................................................... 18 

Circuit Breaker ................................................................... 18

Water Heater Trouble Shooting 

 .................................. 19 

Gas Operation ..................................................................... 19 
Water Supply ....................................................................... 19 

Diesel Heater Safety 

 ....................................................... 20

Important information before operating 

the diesel heater 

 ................................................................ 20

Operating instructions  ................................................... 20

Heater Control Switch 

 .................................................... 20

Temperature control  ....................................................... 21
Ventilating mode  ............................................................... 21

Switching off 

 ....................................................................... 21

Trouble Shooting 

 ............................................................... 21 

Safety Chains and Shackles

 ..........................................  22 

Rated Shackles 

 ................................................................... 22 

Attaching Chains 

 ............................................................... 22 

Connecting the Electrics 

 ................................................ 22 

Connecting the Breakaway 

 ........................................... 22 

Using the Camper

 .............................................................. 23

Load Distribution Guide  ................................................. 23

Ball Weight

 ........................................................................... 23

Effects of Weight Distribution 

..................................... 23

Tyre Pressures 

 ................................................................... 24

Pre-Trip Inspection 

 ........................................................... 25

Tyres  ...................................................................................... 25

Wheel Nuts 

 ......................................................................... 25

Hitch and Chains 

 ............................................................... 25

Fire Extinguisher 

 ............................................................... 25

Brakes & Breakaway System 

 ........................................ 25

Lights 

 ..................................................................................... 25

Gas  .......................................................................................... 25
Bearings and Seals  ............................................................ 25

Fridge Fitting Chart

 .......................................................... 26

Hitches 

 .................................................................................. 27

Towing with Trucks

 ........................................................... 27

How to Hitch your coupling

 ........................................... 28

Coupling ................................................................................30

Uncoupling 

 .......................................................................... 32

Canvas Care ......................................................................... 33

Seasoning the Canvas 

 ..................................................... 33

Protecting Seams and Screens

 ..................................... 33

Zipper Care .......................................................................... 33 

Protecting from Mould 

 ................................................... 33

Содержание ROBSON XTT 2021

Страница 1: ...t Market Direct Group Pty Ltd 2021 All Rights Reserved Phone 1300 494 494 OWNER S MANUAL EDITION 2021 Version 1 ROBSON XTT DUAL FOLD OFFROAD CAMPER TRAILER www marketdirect com au January 2020 AU Mode...

Страница 2: ...e Cowl Cover 17 Select Water Heater Mode 17 When using the vehicle switches 17 Switching Off Gas Operation 17 Red Indicator Lamp Fault 18 Maintenance 18 Decalcification 18 Fuses 18 Circuit Breaker 18...

Страница 3: ...ect Use of Your Electric Brakes 44 Important Safety Notice 44 Brake Adjustment 44 Brake Cleaning and Inspection 44 Brake Lubrication 44 Magnets 45 Shoes and Linings 45 Corrosion Prevention 45 Wheels a...

Страница 4: ...and experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not have access...

Страница 5: ...Robson XTT DISCLAIMER By receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME MODEL VIN BUILD DATE...

Страница 6: ...The total permissible mass of the Trailer This includes the coupling mass and whatever you add as payload e g water gas luggage up to the specified rating The ATM Rating must not be exceeded GTM Gros...

Страница 7: ...ng towards the centreline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured in millimet...

Страница 8: ...ER 1 x 20L jerry can holders KITCHEN CONSTRUCTION External 304 grade WATER TANK 1 x 80L and 1 x 120L poly tank with 3mm aluminium bash plate WATER DELIVERY 12V automatic electric pump FRIDGE SLIDE 840...

Страница 9: ...2364 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 126 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA Welshpool 18 Bellows Rd Welshpo...

Страница 10: ...NOT EXCEED 300KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death a...

Страница 11: ...he body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on level firm ground w...

Страница 12: ...may create an explosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Unit provides 230 VAC treat the AC output socket the same as regular wall AC soc...

Страница 13: ...nce charge to the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the camper For this purpose and Anderson plug co...

Страница 14: ...derson plug can be connected to the start battery on the vehicle and should include the following to protect the start battery 1 50 amp relay to stop power supply when vehicle is not running 2 50 amp...

Страница 15: ...Therefore caution should be exercised when using soap solutions on brass fittings and all connections should be rinsed thoroughly with fresh water as soon as possible after the application of the soap...

Страница 16: ...stop gas flow in the event of the flame going out Never interfere with this function or replace appliances with a non certified type Slide out kitchens with cookers should only be operated with an ann...

Страница 17: ...upplied or 3rd party vent cover s e g low level door vent should only be used for covering the vents during storage between use with all LP gas system valves closed All vents e g low level door vent s...

Страница 18: ...d with power via an external contactor such as a timer nor may it be connected to a power circuit that is regularly switched on or off via a device Water may drip from the discharge pipe of the P T sa...

Страница 19: ...the initial operation of a brand new appliance or after it has not been used for some time an amount of fumes and a slight smell may be noticed for a short while Always observe the operating instructi...

Страница 20: ...ce a plug or reducing coupling in the discharge pipe Fig 2a 4b of the P T safety valve Do not operate the water heater without a functioning P T safety valve this could cause an explosion The P T safe...

Страница 21: ...for combustion If the appliance switches to Fault during this time switch off the appliance wait 10 minutes and switch on again When using the vehicle switches Refer to operating instructions of the v...

Страница 22: ...year We recommend the use of suitable normal commercial products for the cleaning disinfection and care of the Truma UltraRapid Products containing chlorine are unsuitable In order to avoid the coloni...

Страница 23: ...mp lights up Excess temperature thermostat has responded Check water level refill if required close drain valve To unlock switch off the appliance wait 5 minutes and switch on again Symptom Cause Reme...

Страница 24: ...ct of exhaust fumes Danger Risks of injury and burns The motor unit and exhaust operate at high temperatures Do not attempt to work on the unit while hot Do not allow children to operate the heater Al...

Страница 25: ...OWN PROCESS Trouble Shooting When entering fault mode the display will flash the LED lights to indicate the fault code This will be indicated by 2 long flashes of 2 seconds followed by a sequence of f...

Страница 26: ...heck the chains for visual wear or damage If worn or damaged arrange for these to be replaced with approved certified and suitably rated chains Connecting the Electrics When connecting ensure the elec...

Страница 27: ...e of ball weight Load Distribution Guide The diagram below illustrates best placements of items based on weight Ball Weight When loading your camper the ideal ball weight once loaded is around 10 of t...

Страница 28: ...w the correct pressure guide The guide below indicates pressure for the axle load stated or GTM not the ATM which includes ball weight Pressures are cold inflation applicable to the standard Goodride...

Страница 29: ...iculates correctly Fire Extinguisher Extinguisher is properly mounted and within date Extinguisher charge gauge is in green Brakes Breakaway System Brakes operate correctly when both operated by manua...

Страница 30: ...CFX 50 MT35FP RF40 35L 30L Elements 60L KA45 CFX 65 MT45FP RF47 45L 40L 35L KA61 CFX 65DZ MT60FP TMX35 42L 65L 47L KA80 CFX75DZW MT60FCP GLACIER 30 52L 74L KA75 CF 110ACVERB MT80FP GFM55 CFX95DZ MT80...

Страница 31: ...imise the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance between the axle...

Страница 32: ...1300 494 494 28 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied prior...

Страница 33: ...he groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connec...

Страница 34: ...ocking mechanism 2 is all the way back release the button 1 locking the plate in place Coupling STEP 1 STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is...

Страница 35: ...button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly through...

Страница 36: ...utton 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked position Lif...

Страница 37: ...rranty issue Zipper Care Few parts of your camper work as hard as zippers particularly if you have young children To get the maximum service life from zippers there are precautions and maintenance you...

Страница 38: ...n your camper are not designed for supporting the full weight of the trailer they are there to stabilise it once it is level Using your stabilisers as a lifting mechanism will void your warranty as wi...

Страница 39: ...rating the Jockey Wheel The rated load capacity of a jockey wheel is achieved when the jockey wheel is retracted to its lowest position When moving the trailer on the jockey wheel always lower it as f...

Страница 40: ...www marketdirect com au Ph 1300 494 494 36 Pole Diagram...

Страница 41: ...from the main tent This should be done to the degree that water cannot pool on the roof Additionally in soft floor campers it is advisable to lower the back corner pole opposite the bed and furthest...

Страница 42: ...tchen raise the pad bolt and turn to lock in the up position Fig 2 Push down blue latch on the slide mechanism and pull kitchen out Fig 2a When kitchen is extended fit the support leg into its receive...

Страница 43: ...recommended that you use a camper cover or tarpaulin to protect from UV and the elements Hard floor Ensure all seals on the camper have proper compression at 30 50 are free of dirt and have no canvas...

Страница 44: ...ssential to keep your camper in a safe and usable condition Campers are no different to any other motor vehicle and require servicing at regular intervals which may vary according to use and the envir...

Страница 45: ...g travel they should be inspected daily to ensure they have not rotated or become damaged Correct torque is 190Nm Brakes and Handbrake Electric Features Your trailer is fitted with electric brakes tha...

Страница 46: ...n move towards the drum until contact is made Friction generated between the drum and lining contact surface results in parking brake capability Use the cable adjuster to give enough tension to be abl...

Страница 47: ...ards the backing plate while loosening locknut C to reduce handbrake 4 When finished tighten locknuts to prevent further movement Hitch Cruisemaster DO35 To ensure a long service life we recommend the...

Страница 48: ...ell as in the skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingly anyone who...

Страница 49: ...important to replace both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts availab...

Страница 50: ...to suit the conditions you are experiencing and the loaded weight of your camper WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highway pressur...

Страница 51: ...uirements of an AGM battery Absorption charging is from 14 6v to 14 8v float charging is from 13 2v to 13 8v Never leave your battery stored at low volts Before storing your camper ensure that battery...

Страница 52: ...www marketdirect com au Ph 1300 494 494 48 12 Volt Wiring Diagram...

Страница 53: ...www marketdirect com au Ph 1300 494 494 49...

Страница 54: ...om au Ph 1300 494 494 50 Control Panel Control panel with functions indicated Voltmeter will indicate battery voltage when idle or charge voltage when charging Amp meter will show current being used n...

Страница 55: ...tions or servicing unless qualified Water Pumps The water pump in your Robson XTT are located under the seat on the driver s side of your camper behind the wheel arch The pumps when switched on are ac...

Страница 56: ...ellent for levelling your trailer on set up Stabiliser legs are not meant for correcting the trailer angle they are there to keep it stable when people are in it Using levelling blocks will extend the...

Страница 57: ...g the chocks Covers Hard floor campers will benefit greatly from a storage cover Perishable fittings such as rubber seals and plastic will be protected from UV radiation Paint and gelcoat finishes wil...

Страница 58: ...www marketdirect com au Ph 1300 494 494 54 Trouble Shooting Electrical...

Страница 59: ...pump No Hot Water No Gas Check gas bottle is full and all valves are turned on No mains power Check mains power is on Problem Possible Cause Remedy Cooker not igniting Gas bottle empty Fill gas bottl...

Страница 60: ...tting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Synchronising with controller A...

Страница 61: ...iler to soften the effect and extend the contact patch of the tyre on the road Bulldust This phenomenon is common on outback roads Fine dust can settle in large holes obscuring them from unsuspecting...

Страница 62: ...check conditions and availability of fuel before setting out to remote areas Shire Councils There are many resources available for planning your trip away Every state has a tourism website as so regi...

Страница 63: ...www marketdirect com au Ph 1300 494 494 59 Maintenance Parts Hub Assembly...

Страница 64: ...www marketdirect com au Ph 1300 494 494 60 Trailing Arm Bushes...

Страница 65: ...bearings 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Backing P...

Страница 66: ...tdirect com au Ph 1300 494 494 62 Trip Name Date Km Start Km Finish Cumulative Km Travel Record Your camper service record booklet and logbook will help you keep track of kilometres travels and servic...

Страница 67: ...www marketdirect com au Ph 1300 494 494 63 Trip Name Date Km Start Km Finish Cumulative Km...

Страница 68: ...and adjust handbrake Brakes Inspect and adjust brakes Wheel nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Bearings Check for play condi...

Страница 69: ...Remove clean and re lubricate Inspect for wear and replace if necessary Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Check...

Страница 70: ...ning thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm...

Страница 71: ...bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm s...

Страница 72: ...ning thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm...

Страница 73: ...s Remove clean and re lubricate Inspect for wear and replace if necessary Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Chec...

Страница 74: ...ning thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm...

Страница 75: ...s Remove clean and re lubricate Inspect for wear and replace if necessary Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Chec...

Страница 76: ...ning thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm...

Страница 77: ...s Remove clean and re lubricate Inspect for wear and replace if necessary Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200Nm 14mm studs steel rims Tyres Chec...

Страница 78: ...ning thickness and drum wear Wheel bearings Replace bearings seals and lubricate Check stub axle condition and wear Replace split pin Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm...

Страница 79: ...ckness and drum wear Wheel bearings Remove clean and re lubricate Inspect for wear and replace if necessary Wheel Nuts Inspect condition and torque to 125Nm 12mm studs 140Nm 14mm studs alloy rims 200N...

Страница 80: ...hire schemes or as rentals Hiring or renting your products to third parties may negatively affect your ability to make claims for those products under any other warranties as may apply e This Warranty...

Страница 81: ...consequential or special damages of any kind including aggravated punitive or exemplary damages Without limiting the generality of this clause you agree that our liability shall be limited in all cas...

Страница 82: ...atest chance of having your claim approved a As soon as reasonably possible after becoming aware of what you believe to be a defect or damage caused by a defect lodge a warranty claim through our webs...

Страница 83: ...matter without delay we will not be liable for damage caused by the delay and we may not be able to determine the initial cause of the damage once time has aggravated it and If you refuse to allow us...

Страница 84: ...Rockhampton 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph 07 4758 8855 Email townsville sta...

Страница 85: ...au Wangara 70 Distinction Road Wangara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield statewidebearin...

Страница 86: ...This video demonstrates setting up the ensuite shower tent Annex Roof Set Up 2020 model Video Tutorial This video demonstrates setting up the annex roof Setup Video Tutorial This video demonstrates er...

Страница 87: ...www marketdirect com au Ph 1300 494 494 83 Scan the code or go to https youtu be bZmYhJeqyAw Pack Down Video Tutorial This video demonstrates how to pack down your camper...

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