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www.mdcusa.com

Ph: 833 632 8721

42 MONTHS / 21,000 miles SERVICE

CHECKED

Hitch

Check hitch bolts to 90Nm/66ft lb
Lubricate

Handbrake

Check cable and adjust if necessary

Hand winch

Check brake function and webbing

Suspension

Torque bolts to 190Nm/140ft lb
Grease bushes and check for play.
Check retaining chain shackles tight.
Inspect shock absorber for condition.
Inspect shock absorber bushes.

Brakes

Inspect and adjust. Check lining thickness and drum wear.

Wheel bearings

Remove, clean and re-lubricate. Inspect for wear and replace if necessary

Wheel nuts

Inspect condition and torque to (125Nm/92ft lb ½” studs)
(140Nm/103ft lb 14mm studs alloy rims) (200Nm/148ft lb 14mm studs
steel rims)

Tires

Inspect for abnormal wear, damage, and pressure.

Lights

Check all lights are functioning

Battery

Check terminals and voltage at full charge

Seals

Check condition and correct latch/ lock adjustment for correct 30-50%
compression.

General fixings

Check all structural fixings are secure

Seals & Latches

Check all seals on doors and hatches compress 30-50%. All seals in
serviceable condition and free of damage.

Suspension

Grease bushes and check for play.
Check torque on suspension hanger bolts (190nm/140 ft lb)
Check retaining chain shackles tight.

Service Center

Notes

Содержание JACKSON 2021

Страница 1: ...ght MDC Caravans and Campers INC 2021 All Rights Reserved Phone 833 632 8721 OWNER S MANUAL U S A EDITION 2021 Version 1 JACKSON FORWARD FOLD OVERLAND CAMPER TRAILER www mdcusa com January 2020 AU Mod...

Страница 2: ...iate skills and experience or if you do not have access to appropriate tools and equipment you may injure yourself or others around you and or you may cause damage to the Product you are work ing on i...

Страница 3: ...IMER By receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC Campers and Caravans Inc NAME MODEL VIN BUI...

Страница 4: ...opane Cylinder Safety 17 Gas Appliance Safety 17 Electrical Safety 18 Shore Power 18 GFI Safety Switch 18 Battery Compartment 18 General Safety 19 Brakes 19 Brake Controller 19 Brake Maintenance and A...

Страница 5: ...nd Linings 38 Bearings and Seals 39 Suspension 39 Handbrake 39 Hitch 41 Ball Bearing Slides 41 Plumbing 41 Fresh Water Tanks 41 Toilet Care and Maintenance 41 Schematics Part Numbers 42 Spare Part Num...

Страница 6: ...th this document and all instructions followed If your trailer does not have additional manuals included contact Market Direct Group on 1 833 632 8721 Safety information in this manual is denoted by R...

Страница 7: ...strator NHTSA 400 Seventh Street SE Washington DC 20590 You can also obtain other information about motor vehicle safety from http www nhtsa gov Call 1 833 632 8721 to reach MDC Caravans and Campers I...

Страница 8: ...t Rating The total permissible mass of the Trailer This includes the tongue coupling mass and whatever you add as payload e g water gas luggage up to the specified rating The GVW Rating must not be ex...

Страница 9: ...the surface If a wheel is perfectly perpendicular to the surface its camber would be 0 degrees Camber is described as negative when the top of the tire begins to tilt inward towards the chassis rail...

Страница 10: ...go capacity B Calculating total cargo capacities with varying seating configurations including quantitative examples showing illustrating how the vehicles cargo and luggage capacity decreases as combi...

Страница 11: ...s and inspecting tires for cuts slashes and other irregularities are the most important things you can do to avoid tire failure such as tread separation or blowout and flat tires These actions along w...

Страница 12: ...is one that has not been driven on for at least three hours When you drive your tires get warmer causing the air pressure within them to increase Therefore to get an accurate tire pressure reading you...

Страница 13: ...oid vibration or shaking of the vehicle when a tire rotates the tire must be properly balanced This balance is achieved by positioning weights on the wheel to counterbalance heavy spots on the wheel a...

Страница 14: ...s used at the manufacturer s discretion This information is used to contact consumers if a tire defect requires a recall Tire Ply Composition and Materials Used The number of plies indicates the numbe...

Страница 15: ...ssure when the tire is used as a single Load Range This information identifies the tire s load carrying capabilities and its inflation limits Tire Safety Tips Preventing Tire Damage Slow down if you h...

Страница 16: ...formation All instructions are to be followed and the labels shall not be removed for any reason Make sure to close appliance valves before opening the cylinder valves Where readily accessible check c...

Страница 17: ...while refueling is in progress Ensure cylinder valves are closed to prevent the unintended release of gas from a cylinder Discharge 45 Cylinder relief valve Discharge 45 Car Camper Gas Appliance Safe...

Страница 18: ...a spark or short circuit which goes through the battery or another electrical tool that may create an explosion WARNING Electrical Safety Shock Hazard Keep Away From Children Avoid moisture Never exp...

Страница 19: ...ystem adjustments Changing trailer load and driving conditions as well as uneven alternator and battery output can mean unstable current flow to your brake magnets It is therefore imperative that you...

Страница 20: ...els of the trailer should be chocked and no person should remain inside the trailer whilst it is being jacked No person should place any portion of their body under a trailer that is supported by a ja...

Страница 21: ...steel wheels and 235 75 15 M T tires STONE PROTECTION Front stone guard Front and rear mud flaps BRAKES 12 electric drum with manual hand brake PROPANE BOTTLE CAPACITY 2 x 20lb JERRY CAN CAPACITY 2 x...

Страница 22: ...in the correct setup and use It is important to view and understand the instructions to avoid accidental damage to the product to prevent damage Instructional Videos Setup Tutorial Packing down tutori...

Страница 23: ...from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long distance between the axle center and the point of attachment can be quite long further e...

Страница 24: ...4 Trailers Fitted with DO35 Connecting the Hitch Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is applied...

Страница 25: ...roove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cover is connected...

Страница 26: ...When the locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed and there is no v...

Страница 27: ...he button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin is correctly thro...

Страница 28: ...sh down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring back to the locked...

Страница 29: ...the coupling If necessary use zip ties or like keep them neat and safe from damage Connecting the Safety Chains Chains should be crossed over and connected with suitable rated shackles Ensure they ar...

Страница 30: ...Trip Inspection Before any trip check the following Tires Correct tire pressures Tires are in good condition free from damage and uneven wear Tread is of legal and acceptable depth Wheel Nuts Ensure...

Страница 31: ...r lowing during transit Disassemble and maintain according to the maintenance schedule Connecting Shore Power You can connect your trailer to mains power via the external input socket pictured below A...

Страница 32: ...t breaker is marked with applicable circuit Circuit Switches Each circuit is individually switched so it may be isolated when not in use Voltmeter This meter will show battery voltage state when not b...

Страница 33: ...d sudden steering input bad road conditions and fatigue may lead to a loss of control causing death or serious injury Ensure driving behavior is modified to suit conditions and take regular breaks WAR...

Страница 34: ...ithout smart alternator The Anderson plug can be connected to the tow vehicle start battery on the vehicle and should include the following to protect the start battery 1 50 amp relay to stop power su...

Страница 35: ...oding Do not camp in riverbeds or flood basins Inclement Weather Extreme weather and storms can damage fixtures on your trailer such as awnings annexes and in extreme cases the internal poles on tent...

Страница 36: ...age the seals and sealants Galvanized Finishes Your galvanized chassis will need maintenance when used off road The zinc coating although being tough is still susceptible to damage from stones chips t...

Страница 37: ...o each trip Inspect for adequate tread depth and any damage particularly to sidewalls Wheel nuts must be checked with a torque wrench When picking up your new trailer check the wheel nut torque at 25...

Страница 38: ...place your shoes only with genuine MDC parts available from our outlets Important Safety Notice Proven and in some cases approved service methods and correct repair procedures are essential for the sa...

Страница 39: ...ge at the handbrake handle Poorly adjusted handbrakes are dangerous Under adjusted they may allow the trailer to roll and over adjusted can cause brake linings to drag and overheat the brakes while dr...

Страница 40: ...nt to adjust and undo locknut B 2 Turn locknut C behind mounting bracket clockwise in the direction of the handbrake lever while loosening locknut B to tighten the cable and apply more handbrake 3 Tur...

Страница 41: ...nd after taste Always fill your tanks using a potable water grade hose Fitting a filter that removes smell taste and bacteria is highly recommended Toilet Care and Maintenance Chemicals for Portable T...

Страница 42: ...4mm studs and nuts YZCQ032 12 Megahub LHS complete Backing plate linings drum with 14mm studs and nuts YZCQ031 12 Megahub Drum Only 14mm Studs YZCQ033 12 LHS Backing Plate Only With linings DM00025 12...

Страница 43: ...www mdcusa com Ph 833 632 8721 43 Electrical Diagram...

Страница 44: ...www mdcusa com Ph 833 632 8721 44 Hub Assembly...

Страница 45: ...www mdcusa com Ph 833 632 8721 45 Trailing Arms and Bushes...

Страница 46: ...Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and pressure General fixings Ensur...

Страница 47: ...d replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage a...

Страница 48: ...n and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear da...

Страница 49: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Страница 50: ...eplace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Страница 51: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Страница 52: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Страница 53: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Страница 54: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Страница 55: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Страница 56: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Страница 57: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Страница 58: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Страница 59: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Страница 60: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Страница 61: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Страница 62: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Страница 63: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Страница 64: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Страница 65: ...replace if necessary Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear damage and...

Страница 66: ...on and wear Replace split pin Wheel nuts Inspect condition and torque to 125Nm 92ft lb studs 140Nm 103ft lb 14mm studs alloy rims 200Nm 148ft lb 14mm studs steel rims Tires Inspect for abnormal wear d...

Страница 67: ...ect for soft spots on floor Timber Floor Models General fixings Check all structural fixings are secure Ventilation Inspect for obstruction and vents operating correctly Fire Extinguisher Inspect exti...

Страница 68: ...com Ph 833 632 8721 68 Trip Name Date Miles Start Miles Finish Cumulative Miles Travel Record Your camper trailer service record booklet and logbook will help you keep track of miles travels and servi...

Страница 69: ...www mdcusa com Ph 833 632 8721 69 Trip Name Date Miles Start Miles Finish Cumulative Miles...

Страница 70: ...o not cover use by any other third party These Limited Warranties are valid from the original date of purchase only MDC may require you to provide proof of purchase in connection with any warranty cla...

Страница 71: ...lace the defective Caravan or Camper trailer within a reasonable amount of time after you deliver the defective item to us No action to enforce this Limited Warranty may be commenced without prior wri...

Страница 72: ...NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE USAGE OF TRADE OR COURSE OF DEALING 6 FACTORY SECONDS EX DEMONSTRATION AND DAMAGED GOODS i From time to time MDC m...

Страница 73: ...R THEIR RESPECTIVE OFFICERS DIRECTORS EQUITY HOLDERS AGENTS VENDORS LICENSOR S EMPLOYEES OR REPRESENTATIVES MDC PARTIES BE LIABLE TO YOU OR ANY OTHER PARTY FOR ANY FOR SPECIAL ECONOMIC EXEMPLARY DIREC...

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