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103

72 MONTHS / 60,000KM SERVICE

CHECKED

Chassis and Suspension

Hitch

•

Inspect for damage and lubricate. Check bolt Torque to 90Nm

Jockey Wheel

•

Inspect for condition and operation

Breakaway

•

Check for correct operation.

•

Inspect lanyard and clip

Drawbar

•

Inspect wiring grommets and general condition

Suspension

•

Torque bolts to 190Nm

•

Grease bushes and check for play.

•

Check torque on suspension hanger bolts (190nm)

•

Check retaining chain shackles tight.

•

Inspect shock absorber for condition.

•

Inspect shock absorber bushes

Brakes

•

Inspect and adjust. Check lining thickness and drum wear

Wheel bearings

•

Replace bearings, seals and lubricate. Check stub axle condition

and wear. Replace split pin.

Wheel Nuts

•

Inspect condition and torque to 125Nm (12mm studs)

(140Nm 14mm studs alloy rims) (200Nm 14mm studs steel rims)

Tyres

•

Inspect for abnormal wear, damage, and pressure.

•

Check manufacturing date less than 5 years.

•

Check sidewalls for perishing and damage

12 volt electrical

Lights

•

Check all trailer lights are functioning.

•

Check plug pins have gap.

•

Check for corrosion

Battery

•

Check terminals and voltage at full charge.

•

Check batteries are secure in cradles

Charging

•

Check battery charger settings are correct.

•

Check DC to DC charger settings are correct

Solar Panels

•

Check panels are free of damage.

•

Inspect sealants on cable penetrations and junction boxes

Cables

•

Inspect cables under body for damage to conduits.

•

Inspect cable glands and sealants on penetrations through floor

240 volt Electrical

RCD Unit

•

Check operation of RCD via test button

Mains Input

•

Inspect mains input plug and cover are free of damage

Earthing

•

Carry out resistance check

Caravan Body

Hatches &

Doors

•

Check and lubricate locks

Seals

•

Check condition and correct latch/lock adjustment for correct 30-

50% compression

Body

•

Inspect joint sealants inside and out.

•

Ensuite joints checked for damage and adhesion.

Содержание 15 Year Anniversary XT16HR Series

Страница 1: ...MILY OFFROAD CARAVAN OWNER S MANUAL 15 Year Anniversary Model Version 1 www marketdirect com au 15 Year Anniversary Model Shown Phone 1300 494 494 Copyright Market Direct Group Pty Ltd 2021 All Rights...

Страница 2: ...Hitches 28 Towing with Trucks 28 How to Hitch your coupling 29 Coupling 31 Uncoupling 33 Connecting the Breakaway 34 Connecting the Safety Chains 35 Connecting the Electrics 35 Wireless Rearview Camer...

Страница 3: ...3 Heater Control Switch 63 Power on 63 Temperature Control 63 Ventilation mode 63 Shutdown 63 Trouble Shooting 64 Useful Accessories 65 Trouble Shooting 67 12 Volt Electrical 67 240 Volt Electrical 67...

Страница 4: ...cal skills and experience It is not suitable for people who are not trained or qualified in the subject matter it deals with If you do not have the appropriate skills and experience or if you do not h...

Страница 5: ...T16HR Family Hybrid Caravan DISCLAIMER by receiving this handbook you confirm there you have read and agree to all the terms and conditions and understood the use and maintenance care of MDC NAME ADDR...

Страница 6: ...d by the manufacturer with empty water tanks excluding fluids not essential for operation on public roads and without luggage or personal effects ATM Aggregate Trailer Mass Rating The total permissibl...

Страница 7: ...wheel pointing towards the centerline of the vehicle Toe can be measured in linear units at the front or rear of the tyre or as an angular deflection In the case of MDC products the toe in is measured...

Страница 8: ...UCTION 146L Thetford compressor internal fridge Internal kitchen with Thetford oven cooktop external 304 grade stainless steel kitchen with 3 burner Dometic gas cooktop AIR CONDITIONER Dometic FJ2200...

Страница 9: ...tons NSW 2170 Newcastle Unit 1 2364 Pacific Hwy Heatherbrae NSW 2324 VICTORIA Melbourne 3 124 Canterbury Rd Kilsyth South VIC 3137 Campbellfield 1551 Sydney RD Campbellfield VIC 3061 WESTERN AUSTRALIA...

Страница 10: ...the Anderson plug on the drawbar WARNING BALL LOADING DOWNWARD LOAD ON TOW HITCH MUST NOT EXCEED 350KG OR THE MAXIMUM ALLOWABLE LOAD BY THE VEHICLE MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LO...

Страница 11: ...on the side of the body behind the wheels provided it has the correct positive engagement fitting to match the trailer To ensure safe usage the following must be followed The jack is to be used on le...

Страница 12: ...an explosion Warning Shock Hazard Keep Away From Children Avoid moisture Never expose unit to snow water etc Inverter Unit provides 230 VAC treat the AC output socket the same as regular wall AC sock...

Страница 13: ...supply a maintenance charge to the battery batteries that power the system should it be activated In all MDC products the breakaway is powered by the house batteries in the caravan For this purpose a...

Страница 14: ...top power supply when vehicle is not running 2 50 amp fuse or circuit breaker at the battery Notes The Projecta IDC25L DC to DC controller fitted in your MDC trailer is programmed to favour the solar...

Страница 15: ...to apply and how often to increase the stability of your caravan while driving The BG 5000 has been factory fitted precisely with the controller module mounted in the front underneath section of your...

Страница 16: ...y and modes of the unit It is located on the drawbar for ease of access When inactive the system will enter sleep mode to conserve power To wake the system and check operation connect the tow plug to...

Страница 17: ...rain The unit will return to normal green light when not on rough terrain No light Unit in sleep mode Activate manual override on the brake controller to wake up unit No power after wake up from brake...

Страница 18: ...ired for the monitor to ensure it maintains its condition and performance the following steps should be conducted Keep away from excessive moisture or extreme temperatures both hot and cold Ensure liq...

Страница 19: ...ghly with fresh water as soon as possible after the application of the soap solution Never use a match or flame when checking leaks Never use cooking appliances for comfort heating In the event of a f...

Страница 20: ...ing the Flue Cover Caution To use your inbuilt Truma hot water system the external flue covers must be removed prior to starting the unit First open the flue dust cover shown Remove lockable cover Rem...

Страница 21: ...e intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined area e...

Страница 22: ...MANUFACTURER OR TOW BAR RATING WHICH EVER IS THE LOWEST Exceeding these limits may result in an accident causing serious injury or death and or property damage Always load evenly to both sides of the...

Страница 23: ...ion of weight in a camper can influence the handling and performance Overloading the front or rear may cause adverse handling and sway Additionally overloading the front or back can induce a pendulum...

Страница 24: ...ration Lights Ensure all trailer lights are functioning Setting Up the Caravan Finding a Suitable Spot When choosing a spot to set up your caravan start with a flat area with no overhanging trees Bird...

Страница 25: ...eet Operating the Jockey Wheel The rated load capacity of a jockey wheel is achieved when the jockey wheel is retracted to its lowest position When moving the trailer on the jockey wheel always lower...

Страница 26: ...mild weather conditions and should be packed away in high winds During rain one side must be lowered to prevent water pooling which can damage the awning When set up as an annex the awning has a high...

Страница 27: ...itchen will lock into place when extended To put kitchen away again press down the blue tabs and push back into place To connect the gas plug the gas bayonet into the outlet pictured below Always use...

Страница 28: ...direct com au IPh 1300 494 494 I Copyright I P a g e 26 Control Panel Voltmeter will indicate battery voltage when idle or charge voltage when charging Amp meter will show current being used not charg...

Страница 29: ...a 15A outlet is unavailable you will need a conversion box that will step up from 10A to 15A with a safety switch Never leave power leads coiled when in use lay the lead out back and forward in a mann...

Страница 30: ...a hitch system to minimise the lash effect of the commercial suspension and distance from the rear axle to the tow point Truck suspension can be harsh particularly in off road conditions The long dist...

Страница 31: ...94 I Copyright I P a g e 29 How to Hitch your coupling Here is a short guide on how to safely use your coupling to couple and uncouple the trailer from the towing vehicle Make sure the handbrake is ap...

Страница 32: ...t cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover is secure there should be a slight click when it has been assembled correctly Test if the dust cov...

Страница 33: ...mechanism back 2 When the locking mechanism 2 is all the way back release the button 1 locking the plate in place STEP 2 Offer up the tow pin to the coupling making sure the tow pin cover is removed a...

Страница 34: ...ee below Press the button 1 to release the locking mechanism there will be an audible locking noise at which point the mechanism will return to the initial position as shown in step 1 Verify the pin i...

Страница 35: ...upling STEP 1 Push down the button 1 and push the locking mechanism back 2 When the locking mechanism is all the way back release the button while holding the mechanism to ensure it does not spring ba...

Страница 36: ...hains Breakaway Switch Lanyard Connection DO NOT CONNECT THE BREAKAWAY LANYARD TO THE SAME POINT AS THE SAFETY CHAIN SHACKLES DO NOT USE THE BREAKAWAY AS AN ALTERNATIVE TO THE HANDBRAKE AND DO NOT REM...

Страница 37: ...to prevent them dragging on the road but not too tight as to restrict the articulation of the vehicle and trailer combination Connecting the Electrics When connecting ensure the electric cables to you...

Страница 38: ...tion The red light on the monitor is off check whether the car charger 12V accessory socket is plugged in and has power The red light on the monitor is on but there is no video image 1 check if the po...

Страница 39: ...winds by retracting or securing with guy ropes and pegs Ensure your caravan is not parked in ground that will become boggy and prevent exiting the camp area Lower annex corner poles to create a pitch...

Страница 40: ...cking up If moisture is found allow to thoroughly dry before closing your camper Store 1 or 2 moisture absorbing packs dehumidifier packs in the caravan to draw away any residual water vapour If packi...

Страница 41: ...e dust cap is securely connected to the bump cover This is done by locating the rear lip on the dust cap onto the groove of the bump cover and then pushing it in a downward motion until the dust cover...

Страница 42: ...leaners that contain ammonia or solvents Internal Finishes Laminates and internal wall surfaces should be cleaned with a damp soft cloth For stubborn marks use a mild detergent based cleaner Do not us...

Страница 43: ...or adhesion has failed it should be repaired immediately Solar Panels Accumulated dirt and soiling can affect the performance of the solar panels Panels should be cleaned as necessary to prevent this...

Страница 44: ...IPh 1300 494 494 I Copyright I P a g e 42 Winegard Sensar III Antenna optional Extra Where fitted as an option the mechanism for your Winegard antenna should be lubricated according to the manufactur...

Страница 45: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 43...

Страница 46: ...5000km under normal use and 2500km for harsh off road conditions During travel they should be inspected daily to ensure they have not rotated or become damaged Correct torque is 190Nm CAUTION Hand Br...

Страница 47: ...il desired adjustment achieved 3 Re tighten locknut A For extended adjustment or to balance left and right cables 1 Choose the side you want to adjust and undo locknut B 2 Turn locknut C behind mounti...

Страница 48: ...g axles as well as in the skill of the individual doing the work will determine outcomes This manual cannot possibly anticipate all such variations nor provide advice or cautions as to each Accordingl...

Страница 49: ...It is important to replace both shoes on each brake and both brakes of the same axle This is necessary to retain the balance of your brakes Be sure to replace your shoes only with genuine MDC parts a...

Страница 50: ...ate level to suit the conditions you are experiencing and the loaded weight of your caravan WARNING When returning to the highway or when increasing speed you must reinflate the tyres to correct highw...

Страница 51: ...the trigger wire for the ECU to detect the charge requirement of the RV battery Lithium Battery System Your 15 Year Anniversary Edition RV is fitted with a 200Ah Lithium Iron Phosphate LiFePO4 battery...

Страница 52: ...ailer is equipped with an internal battery management system BMS to protect the battery from conditions such as overcharge over discharge and short circuits In the event the internal BMS is triggered...

Страница 53: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 51 12 Volt Wiring Diagram Main Circuit...

Страница 54: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 52 Wiring Diagram Switch Panel...

Страница 55: ...instruction with regard to the safe use of the device and have understood the potential risks Children must not use the device as a toy To avoid the risk of accidental resetting of the over temperatur...

Страница 56: ...ast every 2 years The vehicle owner is always responsible for arranging the gas inspection Do not operate when travelling Do not operate the water heater when refueling the vehicle and when it is in t...

Страница 57: ...ven if the heater has not been used As an alternative two shut off valves resistant to hot water can be fitted in front of the cold and hot water connection Pressure and Temperature Relief Valve P T s...

Страница 58: ...all cowl is positioned close to an opening window or hatch in particular directly under it the window must remain closed when the water heater is in use see warning plate Removing The Cowl Cover Grab...

Страница 59: ...ng on page 6 To unlock switch off the appliance wait 10 minutes and switch on again Maintenance Do not modify this appliance Servicing should only be carried out by authorised personnel Only original...

Страница 60: ...switch on again Heater operates for a prolonged time and then the red lamp lights up Excess temperature thermostat has responded Check water level refill if required close drain valve To unlock switch...

Страница 61: ...p water continuously until the tap is turned off and pressure restored Should the pumps activate while the taps is turned off this could indicate a leak and require investigation and rectification Sel...

Страница 62: ...bunk bed All gas appliances and supply must be turned off at the isolation valve when towing Always turn off your gas bottle before towing your caravan Never use gas appliances without adequate venti...

Страница 63: ...Kem Blue or Aqua Kem Green for better environmental performance Always use water treatment and conditioning products recommended by the manufacturer Thetford The recommended product for the waste hold...

Страница 64: ...t Ensure intake and output vents are always clear and free of obstruction Always allow the heater unit to cool under ventilation mode before turning off unit Never use the diesel heater in a confined...

Страница 65: ...e fuel pump is around 65 seconds Temperature Control When the combustor is ignited and running you can turn the control knob according to the arc mark around the control switch 1 to control the temper...

Страница 66: ...third time of combustion 3 Power voltage out of specified range 4 Combustion chamber temperature too high during self check period 6 Broken circuit or short circuit of temperature sensor 7 Broken circ...

Страница 67: ...safer and faster See below images Wheel Chocks Wheel chocks are an important safety device when leaving your trailer parked on even the slightest incline On level ground it is recommended to chock bo...

Страница 68: ...494 494 I Copyright I P a g e 66 Stone Protection There are proprietary devices available that assist in protecting your trailer from stones thrown up by the tow vehicle Rock Tamer and Stone Stomper a...

Страница 69: ...charger is plugged in and power point is turned on Not charging from solar Tripped solar panel circuit breaker s Check CB6 CB7 near batteries if black pin is protruding from end of breaker push back i...

Страница 70: ...ons of a 300 watt solar charging system need to be reasonable Running two fridges without adding additional solar and following best practice with pre cooling and packing will greatly reduce battery l...

Страница 71: ...ing to Supply until battery voltage reads minimum of 6 volts then choose setting recondition if this function is available Choose AGM if not available If error code appears on the charger display refe...

Страница 72: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 70 Fig 1...

Страница 73: ...imply push and if it resets you will hear a click High Load Breakers These are for higher current loads such as CB1 and CB2 fig 1 To reset the small lever protruding from the side needs to be pushed b...

Страница 74: ...s fill water tank and use mains pressure to pressurize tank Water tank is empty Fill water tank Kinked hose Check hoses ensuring none are fouled Damaged worn pump diaphragm Repair or replace pump Gas...

Страница 75: ...ation Correct Controller setting Poor Brake adjustment Adjust Brakes Glazed brake Linings Re burnish or replace linings Overloaded trailer Correct loading Check at weighbridge Brakes Locking Poor Sync...

Страница 76: ...which can cause damage to seals resulting in shock absorber fade reduction in damping effect and in extreme cases failure of the seal completely On rough and corrugated roads it s important to adjust...

Страница 77: ...resupply for fuel food and water Some remote fuel stations may run out of fuel during busy periods or times when large fuel trucks are unable to access the area due to road conditions and closures or...

Страница 78: ...claims for those products under any other warranties as may apply This Warranty does not cover damage due to unauthorised modifications misuse abuse incorrect assembly improper or irregular maintenanc...

Страница 79: ...Warranty they may be covered by other warranties you have in respect of the product This Warranty expressly applies to Tents for the general 12 Month term including our canvas components poles and fi...

Страница 80: ...tion but providing us with further material may not change the result or If we have insufficient information to either accept or reject a claim we will ask you to provide us with more information to a...

Страница 81: ...au IPh 1300 494 494 I Copyright I P a g e 79 Travel Record Your caravan service record booklet and logbook will help you keep track of kilometres travels and service records Trip Name Date Km Start Km...

Страница 82: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 80 Trip Name Date Km Start Km Finish Cumulative Km...

Страница 83: ...3 Regularly lubricate grease points with multi purpose grease 4 Periodic adjustment of Slotted Nut Pin may be required of coupling head loosens excessively and should be a competent person 5 Flush wi...

Страница 84: ...gular lubrication and inspection are critical and the grease points are indicated below Regular checks of the torque on the trailing arm bolts indicated will prolong correct wheel alignment Trailing a...

Страница 85: ...outer bearings 25520 Bearing Seal 55 x 85 x 12mm 50 x 50mm square Poly Orange Bush YJJJ016 Steel Bush Insert 30 x 114mm YZCN002 Adjuster Cam YDS030 LHS Backing plate Assemble with pads DM00025 RHS Ba...

Страница 86: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 84 Hub Assembly...

Страница 87: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 85 Trailing Arm Bushes...

Страница 88: ...no loose fittings Seals Latches Check all seals on doors and hatches compress 30 50 All seals in serviceable condition and free of damage Suspension Grease bushes and check for play Check torque on su...

Страница 89: ...rminals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all...

Страница 90: ...Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioni...

Страница 91: ...tire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Tu...

Страница 92: ...inals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all se...

Страница 93: ...Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioni...

Страница 94: ...tire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Tu...

Страница 95: ...inals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all se...

Страница 96: ...Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioni...

Страница 97: ...tire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Tu...

Страница 98: ...inals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all se...

Страница 99: ...Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are functioni...

Страница 100: ...tire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks Tu...

Страница 101: ...inals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all se...

Страница 102: ...Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are function...

Страница 103: ...ntire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks T...

Страница 104: ...inals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all se...

Страница 105: ...Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are function...

Страница 106: ...ntire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks T...

Страница 107: ...inals and voltage at full charge Seals Check condition and correct latch lock adjustment for correct 30 50 compression General fixings Check all structural fixing are secure Seals Latches Check all se...

Страница 108: ...Tyres Inspect for abnormal wear damage and pressure Check manufacturing date less than 5 years Check sidewalls for perishing and damage 12 volt electrical Lights Check all trailer lights are function...

Страница 109: ...ntire system with bacteria killing tank cleaner and flush Grey Water Tank Treat with tank cleaner and flush Drain Fittings Check all metal drain fittings for corrosion Water System Inspect for leaks T...

Страница 110: ...mackay statewidebearings com au Rockhampton 67 Denham Street Rockhampton QLD 4700 Ph 07 4927 2677 Email rockhampton statewidebearings com au Townsville Unit 2 502 Woolcock Street Garbutt QLD 4814 Ph...

Страница 111: ...bearings com au Wangara 70 Distinction Road Wangara WA 6065 Ph 08 9303 6900 Email wangara statewidebearings com au Wingfield Grand Jct Rd South Rd Wingfield SA 5013 Ph 08 8260 6299 Email wingfield sta...

Страница 112: ...video for correct setup procedure Scan the code or go to https youtu be BxhUYDoOAKE External Ensuite Setup Tutorial View this video to set up external ensuite tent Scan the code or go to https youtu b...

Страница 113: ...www marketdirect com au IPh 1300 494 494 I Copyright I P a g e 111...

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