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IN-WARRANTY RETURN MATERIAL PROCEDURE

Compressor

Copeland  Refrigeration Corporation has stocking wholesalers who main-
tain a stock of replacement compressors and service parts to serve

refrigeration contractors and servicemen.

When a compressor fails in warranty,

contact your local sales represen-

tative,

or McQuay Warranty Claims Department at the address on the

cover of this bulletin. You will be authorized to exchange the de-

fective compressor at a Copeland  Wholesaler,

or an advance replace-

ment can be obtained. A salvage credit is issued to you by the whole-

saler on the returned compressor after Copeland factory inspection of

the inoperative compressor. Provide McQuay with full details and in-
voices and we w i l l  reimburse the difference. In this transaction, be
certain that the compressor is definitely defective. If a compressor

is received from the field that tests satisfactorily, a service charge

plus a transportation charge will be charged against its original cre-
dit value.

On all out-of-warranty compressor failures,

Copeland offers the same

field facilities for service and/or replacement as described above.

The credit issued by Copeland on the returned compressor will be deter-

mined by the repair charge established for that particular unit.

Components Other Than Compressors

Material may not be returned except by permission of authorized fac-

tory service personnel of McQuay, Inc., at Mpls., MN. A "Return
Goods"

tag will be sent to be included with the returned material.

Enter the information as called for on the tag in order to expedite
handling at our factories and prompt issuance of credits.

The return of the part does not constitute an order for replacement.
Therefore,

a purchase order must be entered through your nearest

McQUAY Representative. The order should include part name, part num-
ber,

model number and serial number of the unit involved.

Following our personal inspection of the returned part, and if it is
determined that the failure is due to faulty material or workmanship,

and in warranty,credit will be issued on customer's purchase order.

All parts shall be returned to the pre-designated McQUAY  factory,

transportation charges prepaid.

APPENDIX

STANDARD CONTROLS

Oil Pressure Safety Control

The oil pressure safety control is a manually resettable device which

senses the differential between oil pressure at the discharge of the

compressor oil pump and suction pressure inside the compressor crank-
case. When the oil pressure reaches approximately 15 PSI above the
crankcase suction pressure,

the pressure actuated contact of the con-

trol opens from its normally closed position. If this pressure dif-

ferential cannot be developed,

the contact will remain closed and

energize a heater element within the control. The heater element

warms a normally closed bimetallic contact and causes the contact to

open de-energizing a safety relay and breaking power to the compres-
sor.

page 43

Содержание seasoncon ALP-067A

Страница 1: ...IM 173 JULY 1978 INSTALLATION AND MAINTENANCE DATA PACKAGED AIR COOLED CONDENSING UNIT TYPE ALP 067A THRU 159A G R O U P M c Q U A Y P E R F E X Inc 13600 Industrial Park Blvd P O Box 1551 Minneapoli...

Страница 2: ...ce are to be performed only by qualified personnel who are familiar with local codes and regulations and experienced with this type of equipment CAUTION Sharp edges and coil surfaces are a potential i...

Страница 3: ......

Страница 4: ...eported to the carrier and a claim should be filed The unit serial plate should be checked before unloading the unit to be sure that it agrees with the power supply available INSTALLATION Handling Car...

Страница 5: ...ow parallel to the unit length thus minimizing effects on condensing pressure If it is not practical to orient the unit in this manner a wind deflecting fence should be consi dered It is also necessar...

Страница 6: ...while servicing low voltage opera tional controls All resettable or adjustable controls are located just below the main control center There is one resettable control enclosure on each side of the uni...

Страница 7: ...unit sizes Figure 4 shows isolator locations in relation to the unit control center Figure 5 gives dimensions that are required to secure each McQuay isolator selection to the mounting surface Table 3...

Страница 8: ......

Страница 9: ...All piping piping components are by others Evaporator Below Condensing Unit Figure 7 shows an installation where the evaporator is installed be low the condensing unit It is shown for an air handling...

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Страница 14: ...G OFF SEASON REFRIGERANT CIRCUIT 2 SAFETY AND OPERATING CONTROLS UNIT CONDENSER FANS OPERATING CONTROLS POWER SUPPLY FOR CONTROLS I 1 I I I PUMP STARTER PUMP STARTER CIRCUIT R9 RIO NOTE CIRCUIT SHOWN...

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Страница 18: ...LOW TO ACTIVATE INCHES SWITCH GPM 1 6 00 1 l 4 9 80 1 l 2 12 70 2 18 80 2 l 2 24 30 3 30 00 4 39 70 5 58 70 6 79 20 FLOW DIRECTION MARKED ON SWITCH 1 00 NPT FLOW SWITCH CONNECTION G O Nl AFTER SWiTCH...

Страница 19: ...nel from high voltage starting controls while servicing low voltage operational controls Below the upper enclosure are two smaller separate enclosures that contain 115 volt adjustable or resettable co...

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Страница 22: ...nergize compressor contactor Ml starting compressor number 1 Closing relay R9 contacts also energizes con denser fan relay R17 Closing its contacts and providing power to condenser fan motor contactor...

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Страница 37: ...al and electrical inspections have been completed per local codes See that all auxiliary control equipment is operative and that an adequate cooling load is available for initial start up Initial Star...

Страница 38: ...nect switches to warn against start up be fore opening the compressor suction and discharge valves Start Up After Extended Shut Down 1 2 3 4 5 6 7 8 9 Inspect all auxiliary equipment pumps fans etc to...

Страница 39: ...uire the addition of grease at the time of installation Periodically the ball bearings should be cleaned and the grease renewed to gain the ultimate in service from the motor bearings Extreme care mus...

Страница 40: ...ement inside the sight glass indicates what moisture condition corresponds to a given element color If the sight glass does not indicate a dry con dition after a few hours of operation the unit should...

Страница 41: ...enoid valve the unit must be pumped down by use of the manual liquid line shutoff valve Thermostatic Expansion Valve The expansion valve is responsible for allowing the proper amount of refrigerant to...

Страница 42: ...chemrcally 3 Clogged liqurd lrne filterdrier 3 Replace cartridge s Low Suction 4 Clogged suction line or compressor suction 4 Clean strarners Pressure gas strainers 5 Expansion valve malfunctioning 5...

Страница 43: ...ed fac tory service personnel of McQuay Inc at Mpls MN A Return Goods tag will be sent to be included with the returned material Enter the information as called for on the tag in order to expedite han...

Страница 44: ...ns the safety relay is de energized the voltmeter read ing will rise to 115V and the compressor contactor should open Re peated operations of the control will cause a slight heat buildup in the bimeta...

Страница 45: ...enser pressure in refrigerant circuit No 1 and one which senses pressure in refrigerant circuit No 2 The third fan No 13 3 fan units only is controlled by a pair of parallel wired temperature switches...

Страница 46: ...the damper blades at 170 5 PSIG and to be fully open at 250 2 10 PSIG To check the damper blade operator pressure settings the unit should be started with the fuses removed from fans 11 and 13 on 3 fa...

Страница 47: ...thermostat the low ambient start relay is also energized through the time delay The relay has contacts that essentially short circuit the low pres sure control and allow the compressor to start with t...

Страница 48: ...e delay period has expired the compressor will not re start After 5 minutes the time delay will close its contacts to complete the circuit and be ready for start up The time delay opens its contacts w...

Страница 49: ...m McQuay under ordering number 886 321262B 02 for ALP units 067AS D through 159AD The solenoid valve should be wired to open whenever the unit thermo stat calls for the first stage of cooling see Figu...

Страница 50: ...must be pumped down by using the manual liquid line shutoff valve If the problem can be traced to the power element only it can be unscrewed from the valve body without removing the valve but only aft...

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