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For technical questions, please call 1-888-866-5797.

Item 58494 
        

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3.  Compressor Pump use and care

a. 

Disconnect the plug of the compressor 
motor from the power source before 
installing, making any adjustments, changing 
accessories, or storing the Compressor 
Pump.

  Such preventive safety measures 

reduce the risk of starting the unit accidentally.

b. 

Store an idle compressor pump out of the 
reach of children and do not allow persons 
unfamiliar with the compressor pump or these 
instructions to operate it.

  A compressor pump 

is dangerous in the hands of untrained users.

c. 

Maintain the Compressor Pump.  Keep 
the Compressor Pump clean for 
better and safer performance.  Follow 
instructions for lubricating and changing 
accessories.  Keep dry, clean and free from 
oil and grease.  Check for misalignment 

or binding of moving parts, breakage 
of parts and any other condition that 
may affect the compressor’s operation.  
If damaged, have the compressor repaired 
before use.

  Many accidents are caused by 

a poorly maintained compressor pump.

d. 

Use the Compressor Pump in accordance 
with these instructions, taking into account 
the working conditions and the work to be 
performed.

  Use of the Compressor Pump 

for operations different from those intended 
could result in a hazardous situation.

4. 

Service

a. 

Have the Compressor Pump serviced by a 
qualified repair person using only identical 
replacement parts.

  This will ensure that the 

safety of the Compressor Pump is maintained.

Compressor Pump Safety Warnings

1. 

oNLy a qualified engineer with appropriate 
certifications may attempt designing a new 
compressor to ensure that all required safety 
and control elements are in place and will work 
together properly and safely.  this compressor 
pump is intended oNLy as a replacement 
for a similarly rated pump on an existing 
compressor that includes all other needed 
components.  Constructing a new compressor 
using this pump is not covered by this manual.

2. 

Use Safety Guard for Pulleys.

  The Air 

Compressor Pump Pulley, belts (not included), 
and motor pulley (not included) must be covered 
by a safety guard (not included) covering 
all moving elements before operation. 

3. 

Before first and every use, verify 
Pump has sufficient oil.

4.  The use of accessories or attachments not 

recommended by the manufacturer may 
result in a risk of injury to persons. 

5. 

Misalignment between Motor and Pump 
can damage the Pump Pulley.  

Use a 

straight edge, such as a yardstick, to check 
and adjust alignment as needed.

6. 

Use proper size motor and motor pulley.  

This Air Compressor Pump must be installed 
with a 2 HP electric motor and pulley (both not 
included) which can turn the Air Compressor 
Pump Pulley at approximately 1300 RPM. 

7. 

Install motor, pulley belts and pulley belt 
cover securely.

  Be sure to use the proper size 

bolts to install the motor (not included).  The belts 
and belt cover (not included) must be strong 
enough to prevent breaking and possible injury. 

8. 

Be sure all equipment is rated to the 
appropriate capacity of this pump.  

Make sure 

that the lowest rated piece of equipment being 
used can handle the maximum pressure of the 
Air Compressor Pump (see Specifications). 

9. 

Do not direct the air stream at 
any person or animal. 

10. 

avoid burns.  

The Cylinders (14), Cylinder 

Heads (5) and Air Outlet components become 
very hot during operation. Do not touch.

11.  Industrial applications must follow OSHA guidelines.

12.  Maintain labels and nameplates on the 

Compressor Pump.  These carry important safety 
information.  If unreadable or missing, contact 
Harbor Freight Tools for a replacement.

13.  This product is not a toy.   

Keep it out of reach of children.

Содержание 58494

Страница 1: ...ection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference 21b When unpacking make sure that the product is intact and undamaged If any parts are missing or broken please call 1 888 866 5797 as soo...

Страница 2: ...fire and or serious injury Save all warnings and instructions for future reference The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator 1 Work area sa...

Страница 3: ... together properly and safely this compressor pump is intended oNLy as a replacement for a similarly rated pump on an existing compressor that includes all other needed components Constructing a new compressor using this pump is not covered by this manual 2 Use Safety Guard for Pulleys The Air Compressor Pump Pulley belts not included and motor pulley not included must be covered by a safety guard...

Страница 4: ...ir hose to move the compressor 12 Release the pressure in the storage tank before moving 13 The use of accessories or attachments not recommended by the manufacturer may result in a risk of injury to persons 14 All air line components including hoses pipe connectors filters etc must be rated for at least a working pressure of 150 PSI or 150 of the maximum system pressure whichever is greater 15 US...

Страница 5: ... installed by a qualified electrician Symbology PSI Pounds per square inch of pressure CFM Cubic Feet per Minute flow SCFM Cubic Feet per Minute flow at standard conditions NPt National pipe thread tapered NPS National pipe thread straight Double Insulated V Volts Alternating Current a Amperes Specifications Type Single Stage V Style Oil Lubricated Required HP 2 HP motor Max PSI 155 PSI Max RPM 13...

Страница 6: ...r Head Cylinder Pump Flywheel Oil Sight Glass Crankcase Oil Drain Plug Oil Fill Plug assembly 1 Make sure center hole on Pump Flywheel 31 is free of burrs and rough edges 2 Align center hole of Pump Flywheel with Crankshaft Slide Pump Flywheel onto Crankshaft Pump Flywheel should be installed for counterclockwise rotation when facing the pulley side of the Pump Warning Do not force or hammer the P...

Страница 7: ...ble path 9 Depending on the air tool you may need to incorporate additional components such as in line oiler filter or dryer all sold separately as shown in Figure C and D on page 8 and 9 Consult your air tool s manual for needed accessories 10 Install safety guard not included that surrounds motor pulley belt and Pump Flywheel Safety guard should cover all sides of moving belt and pulleys Safety ...

Страница 8: ... A Air Hose Connects air to tool B Filter Prevents dirt and condensation from damaging tool or workpiece C Regulator Adjusts air pressure to tool D Lubricator optional For air tool lubrication E Coupler and Plug Provides quick connection and release F Leader Hose optional Increases coupler life G Air Cleaner Dryer optional Prevents water vapor from damaging workpiece H Air Adjusting Valve optional...

Страница 9: ...or vibration reduction E Main Air Line 3 4 minimum recommended Distributes air to branch lines F Ball Valve To drain moisture from system G Branch Air Line 1 2 minimum recommended Brings air to point of use H Air Hose Connects air to tool I Filter Prevents dirt and condensation from damaging tool or workpiece J Regulator Adjusts air pressure to tool K Lubricator optional For air tool lubrication L...

Страница 10: ...Page 10 For technical questions please call 1 888 866 5797 Item 58494 SaFety MaINteNaNCe PaRtS LISt INStaLLatIoN ...

Страница 11: ... external surfaces of the compressor with a clean cloth 3 WaRNING If the supply cord of this compressor is damaged it must be replaced only by a qualified service technician Maintenance Schedule Following are general guidelines for maintenance checks of the Air Compressor Note The environment in which the compressor is used and the frequency of use will affect how often you will need to check the ...

Страница 12: ...r the Oil Drain Plug 2 Remove the Oil Fill Plug to allow air flow into the Pump 3 Remove the Oil Drain Plug allowing the oil to drain into the container 4 When the oil is completely drained from the Pump replace the Oil Drain Plug 5 Fill the Pump with new synthetic non detergent air compressor oil to the FULL level on the Oil Sight Glass 21 6 Replace and tighten the Oil Fill Plug 7 Discard the old...

Страница 13: ... thin or incorrect type 3 Crankcase oil level too low 4 Unusually dusty environment 5 Unit not on level surface 1 Check inlet and outlet filters Clean and or replace as needed 2 Drain oil and refill to proper level with recommended oil 3 Add oil to proper level check for leaks 4 Clean and or replace filters more often or move unit to cleaner environment 5 Reposition unit on a level surface Excessi...

Страница 14: ... PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERET...

Страница 15: ...der Gasket 2 9 Filter 2 10 Ring Set 2 11 Tee Fitting 1 12 Piston 2 13 Rod 2 14 Cylinder 2 15 Nut M8 8 16 Lock Washer M8 13 17 Stud Bolt M8 8 Part Description Qty 18 Crankcase Gasket 2 19 Oil Breather Washer 1 20 Oil Fill Plug 1 21 Oil Sight Glass with O Ring 1 22 Oil Drain Plug 1 23 Crankcase 1 24 Bearing 6204 1 25 Crankshaft 1 26 Bearing 6205 1 27 Oil Seal 1 28 Gasket Front Cover 1 29 Carrier 1 3...

Страница 16: ...damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchand...

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