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Step 1. Turn inlet valve 90º clockwise to             Step 2.  Turn outlet valve 180º counter clockwise to      

Step 3. Turn inlet valve clockwise 90º to  

Position 1. 

Position 2. 

 

 Position 3.

 Step 5. Turn outlet valve 180º clockwise to      

Step 6. Turn inlet valve 90º counterclockwise to    

 

Position 4. 

 

Position 5.

  Inlet valve at position 5, outlet valve at 

  position 4 (both arrows toward meters).

Normal Operating Flow Mode

Bypass Flow Mode

Meter Maintenance

PROCESS 1

PROCESS 4

PROCESS 3

PROCESS 2

Purge Mode

Back To Normal Operation Flow Mode

SHUT OFF POSITION

WARNING: 

This position will shut-off the flow of gas and require shut-off 

procedure and pilots re-lit.

Step 4. 1. Fully assemble meter to the bar. 2. Remove purge port plug to allow gas to flow to atmosphere (reference figure above for purge port location). 

3. Slowly turn inlet valve to Position 1. 4. Purge meter until the smallest increment dial makes two full revolutions. 5. Replace purge port plug once meter 

is purged. 

DO NOT PURGE IN CONFINED SPACE.

Perform required maintenance to the meter, when the meter change out or meter maintenance has been completed, purge the air out of the new meter 

before taking the meter bar out of bypass mode.  

To stop the flow of Gas to meter and structure, turn valves to Position 3 & 4.

Natural Gas

6480 By-Pass Procedure

NOTE:

 Failure to follow this procedure may result in interrupted gas service and loss of pilot lights.

NOTE: 

It is recommended that a manometer be installed at the downstream pressure tap prior to operating the bypass. The manometer will monitor the downstream pressure. In 

the event the pressure drops below your stated system requirements, an improper sequence may have occurred. The valves should be returned to normal operation immediately 

to restore flow of gas. Once pressure is restored, the bypass procedure can then be started again. If the pressure drops below your stated system requirements at any time, 

pilots need to be checked and possibly relit.
- Bypass application only at regulated pressure.

- Follow all applicable codes and procedures.

5/21

3210-538

By-Pass Mode

PATENT 7,347,219

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Downstream 

Pressure Tap

Purge Port

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